LED goggles make you trip out?

Who knows if this works and should you really want to try to induce hallucinations by flashing colors in front of your eyes? But we do love the zaniness of the project. [Everett's] homemade hallucination goggles come in two flavors, the small swimming-goggle-type model and the heavy-duty trip visor made from welder’s goggles. Each brings together the same components; a half ping-pong ball for each eye to diffuse the light from an RGB LED. The system is controlled by an Arduino with some buttons and 7-segment displays for a user interface. Put this together with some homemade EL wire and you’re ready for Burning Man.
[Thanks Evan]

Flux-cored to MIG welder conversion

[Rob] sent us some information on how he converted his flux-cored welder to a metal inert gas welder. He used a piece of DOM tubing as a collet with a side inlet tube that he uses to inject carbon dioxide. The gas is sourced from a 12 ounce paint ball CO2 tank and it looks like there’s a valve right at the junction with the collet. We wonder how long it would take to tear through one of those tanks, but if you’re not doing a lot of MIG welding this saves on the upfront cost of buying a separate setup.

DIY Lincoln welder conversion

[Fritz] built this 600 joule capacitive discharge spot welder in a case scavenged from a Lincoln plasma cutter. All of the circuitry was designed by [Fritz] and the schematics are available on his website. He has a few other welding related project also documented on his site that are worth checking out. While this isn’t the first homemade spot welder we have seen, it is definitely the first one with a case mod. If you are not up to the challenge of building one quite as complex as [Fritz]‘s example, a microwave can be used as the donor appliance in simpler designs.

Capacitive discharge spot welder update

welder

It seems one of our commenters took great umbrage with [PodeCoet] not documenting his capacitive discharge cutting properly. [PodeCoet] had been waiting till he got the full spot welder working before publishing, but he’s expedited the work after all our whining. Check out his full writeup of the device in its current state. It uses a 1Farad audio cap for storage. A dsPIC monitors all of the voltage sources and regulates charging. A nice touch is the tactile switch on the electrode.

How-to: Build your own spot welder

Welding stainless steel

Spot welders are used in the fabrication of automobiles, PC cases, power supplies, microwave ovens, electrical junction boxes, Faraday cages, and various electronics. A spot welder is used because it produces a highly defined point of contact weld. The materials are welded without excessive heating, so working pieces are handled easily. The weld is also highly controlled and repeatable. In this how-to we cover the basics of a spot welder, and then show you how to build one from a microwave oven transformer.

[Read more...]

Make a plasma cutter

plasma

For those unfortunate few of you who don’t already have a plasma cutter sitting around, [jandgse812] is here to help. He walks you through the process of building your own plasma cutter from scratch. Adding up the list of parts brings the total project to roughly $300.  He has included visual diagrams for all the wiring as well as specific part numbers and where to get them. Be careful, this is potentially very dangerous, but also very cool. You may need to get a copy of the mission impossible theme to play whenever you use it. At least, that’s what [jandgse812] recommends. You can see a video of it in action after the break.

[Read more...]

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