Electric Longboard Has A Flexy Battery Pack Design

April 22, 2015 by Ethan Zonca 6 Comments

DIY electric longboards are a ton of fun to build and ride (we’ve featured several builds before). Most boards have batteries strapped to the bottom of a rigid board, or they have battery packs near each truck so the board can still flex. Instead of going with either of these designs, [Ben] created a custom battery pack design that’s able to flex with the board.

[Ben]’s pack is made up of A123 26650 cells nestled in his custom-fabricated enclosure. [Ben] designed his pack in CAD and used a CNC machine to create a foam mold. He used the mold to do a fiberglass layup, vacuum-bagged it, and left it to cure. Since the fiberglass bonded really well to the foam, [Ben] used acetone to dissolve the foam while leaving his fiberglass layup intact.

[Ben]’s pack fits 18 cells which he soldered together with some flexible copper grounding wire. The top side of the enclosure is covered with a layer of insulating rubber, and the rim is covered with a soft foam to form a gasket against the board. As you can see, the pack bends really well with the board, and it doesn’t look like [Ben] has had any issues with his design so far. Check out [Ben]’s blog for more info and for more details on the overall design of his board.

Earth Day: Environmental Sensors

April 22, 2015 by Brian Benchoff 18 Comments

Before you attempt to solve a problem, you must first study the problem. If there’s a problem with the environment, you must therefore study the environment at a scale never seen before. For this year’s Hackaday Prize, there are a lot of projects that aim to do just that. Here are a few of them:

[Pure Engineering]’s C12666 Micro Spectrometer has applications ranging from detecting if fruit is ripe, telling you to put sunscreen on, to detecting oil spills. Like the title says, it’s based on the Hamamatsu C12666MA spectrometer, a very tiny MEMS spectrometer that can sort light by wavelength from 340 to 780nm.

The project is to build a proper breakout board for this spectrometer. The best technologies are enabling technologies, and we can’t wait to see all the cool stuff that’s made with this sensor.

[radu.motisan]’s portable environmental monitor isn’t just one sensor, but an entire suite of them. The design of the project includes toxic and flammable gas sensors, radiation detectors, dust sensors, and radiation detectors packaged together in a neat, convenient package.

[radu] has already seen some success with environmental sensors and The Hackaday Prize; last year, his entry, the uRADMonitor placed in the top fifty for creating a global network of radiation sensors.

Kickstarting Even More Router-Based Dev Boards

April 22, 2015 by Brian Benchoff 41 Comments

The latest and greatest thing makers and IoT solutions is apparently router hacking. While most Hackaday readers lived through this interesting phase where Linksys routers were used to connect sensors and other such digital bits and bobs to the Internet a few years ago, SOCs have improved, and now there are router-based dev boards.

The latest is the Onion Omega, an exceptionally tiny board just under two inches square. Onboard is an Atheros AR9331 chipset – the same found in a number of cheap WiFi routers – attached to 32 pins breaking out GPIOs, SPI, I2C, and USB. With WiFi and Ethernet, this is a board designed to connect sensors, motors, actuators, and devices to the Internet.

This is not the only recent router-based dev board to make it to the crowdfunding sites. A week or so ago, the Domino hit Kickstarter, featuring the same AR9331 chipset found in the Onion Omega. The Onion does have a few things going for it – cloud integration, a web-based console, and an app store that make the Onion vastly more useful for the ‘maker’ market. The Domino has a boatload of pins available, and competition is always good, right?

Earth Day: Terraforming The Earth

April 22, 2015 by Brian Benchoff 62 Comments

In 300 years, New York, London, Tokyo, and just about every major city on the planet will be underwater. Sub-Saharan Africa will extend to the equator. Arizona will get hurricanes. These are huge problems, but luckily there are a few very creative people working to terraform the Earth for this year’s Hackaday Prize.

[Danny] is working to stop desertification, and stop blowing drifts of sand from encroaching on valuable farm land. How does his project aim to do this? There are a few techniques that can mitigate or even stop the expanding deserts, including reforestation, proper water management, and using woodlots and windbreaks just like in the 1930s dust bowl.

With the right tools, these techniques are fairly simple to implement. For that, [Danny] is working on a biodegradable lattice framework that will hold soil in place just like plant roots would. It’s an interesting concept, and we can’t wait to see what kind of prototypes [Danny comes up with.

The Terra Spider takes a different tack. In true post-apocalyptic fashion, the Terra Spider will deploy thousands of robots capable of moving and removing biomatter from the environment. Each of the Terra Spiders is able to monitor the local environment, and a few dozen of these bots connected by a wireless network will be able to address a specific site’s needs to make a landscape the way it should be.

VCF East X: Amigas And Non-Apple Macs

April 22, 2015 by Brian Benchoff 13 Comments

The Amiga 1000, the original Amiga, was introduced in 1985, making this the 30th anniversary of the Commodore Amiga. Of course this needed to be represented at the Vintage Computer Festival, and [Bill Winters] and [Anthony Becker] were more than up to the task:

The guys brought with them a representation of nearly every Amiga, and also have a few neat gadgets to plug into these cool little boxes. The Amiga 1200 has been heavily upgraded with a compact flash drive. With the proper adapters and cards, this neat machine can be upgraded with Ethernet, WiFi, or just about every conceivable networking solution.

Attached to the A500 is a Gotek floppy drive emulator, a relatively standard if weird device that turns a PC floppy drive connector into a USB mass storage solution. This floppy emulator did not originally support Amiga disk formats, but with a firmware modification, everything just works. That’s a great story in itself, and something we should probably cover another time.

If you’re wondering what it was like for [Bill] and [Anthony] to dig through their garage for their exhibit, here you go.

Portable Macintoshen

The first Macintosh was released in 1984. Macintosh users wanted a slightly more portable machine, but the first ‘luggable’ Mac wouldn’t be released until late 1989. The market was there to fill the gap, with some bizarre machines exhibited by [Matt Bergeron]:

The Outbound laptop and notebook were unlicensed clones of the Macintosh. Instead of pirating the Apple ROMs, the Outbound computers required buyers to pull the ROM chips from their Macs and install them in the slightly more portable version. This was, of course, inconvenient, and we can imagine there were more than a few ROM chips cloned.

The Dynamac was a different beast, using the entire PCB from a mac SE or SE/30. To this, the creators of the Dynamac added a custom video card and electroluminescent display that was also capable of driving an external monitor. Very cool stuff.

A DIY Fourier Transform Spectrometer

April 22, 2015 by Ethan Zonca 16 Comments

Typical spectrometers use prisms or diffraction gratings to spread light over a viewing window or digital sensor as a function of frequency. While both prisms and gratings work very well, there are a couple of downsides to each. Diffraction gratings produce good results for a wide range of wavelengths, but a very small diffraction grating is needed to get high-resolution data. Smaller gratings let much less light through, which limits the size of the grating. Prisms have their own set of issues, such as a limited wavelength range. To get around these issues, [iliasam] built a Fourier transform spectrometer (translated), which operates on the principle of interference to capture high-resolution spectral data.

[iliasam]’s design is built with an assortment of parts including a camera lens, several mirrors, a micrometer, laser diode, and a bunch of mechanical odds and ends. The core of the design is a Michelson interferometer which splits and recombines the beam, forming an interference pattern. One mirror of the interferometer is movable, while the other is fixed. [iliasam]’s design uses a reference laser and photodiode as a baseline for his measurement, which also allows him to measure the position of the moving mirror. He has a second photodiode which measures the interference pattern of the actual sample that’s being tested.

Despite its name, the Fourier transform spectrometer doesn’t directly put out a FFT. Instead, the signal from both the reference and measurement photodiodes is passed into the sound card of a computer. [iliasam] wrote some software that processes the sampled data and, after quite a bit of math, spits out the spectrum. The software isn’t as simple as you might think – it has to measure the reference signal and calculate the velocity of the mirror’s oscillations, count the number of oscillations, frequency-correct the signal, and much more. After doing all this, his software calculates an interferogram, performs an inverse Fourier transform, and the spectrum is finally revealed. Check out [iliasam]’s writeup for all the theory and details behind his design.

Earth Day: Electric Vehicles

April 22, 2015 by Brian Benchoff 38 Comments

Electric vehicles are the wave of the future, whether it’s from sucking too much oil out of the ground, or because of improved battery technology. Most internal combustion engines are unsustainable, and if you’re thinking about the environment – or working on an entry for The Hackaday Prize – an electric vehicle is the way to go.

Here are a few electric vehicle projects that are competing in The Hackaday Prize that show off the possibilities for the electric vehicles of the future.

An Electric Ninja

Motorcycles are extremely efficient already, but if you want a torquey ride with a lot of acceleration, electric is the way to go. [ErikL] is hard at work transforming a 2005 Ninja 250R into an electric vehicle, both to get away from gas-sipping engines and as a really, really cool ride. Interestingly, the battery technology in this bike isn’t that advanced – it’s a lead acid battery, basically, that reduces the complexity of the build.

And They Have Molds To Make Another

Motorcycles aren’t for everybody, but neither are normal, everyday, electronic conversion cars. [MW Motors] is building a car from scratch. The body, the chassis, and the power train are all hand built.

The amazing part of this build is how they created the body. It’s a fiberglass mold that was pulled off of a model carved out of a huge block of foam. There’s a lot of composite work in here, and a lot of work had to happen before digging into the foam; you actually need to choose your accessories, lights, and other bits and bobs before designing the body panels.

While the suspension and a lot of the mechanical parts were taken from a Mazda Miata, the power and drive system are completely custom. Most of the chassis is filled with LiFeMnPO4 batteries, powering four hub motors in each wheel. It’s going to be an amazing car.

Custom, 3D Printed Electric Motors

If you’re designing an electric car, the biggest decision you’re going to make is what motor you’re going to use. This is a simple process: open up a few catalogs and see what manufacturers are offering. There’s another option: building your own motor. [Solenoid] is working on a piece of software that will calculate the specifications of a motor given specific dimensions. It will also generate files for a 3D printed motor given the desired specs. Yes, you’ll still need to wind a few miles of copper onto these parts, but it’s the beginning of completely custom electronic motors.