Measuring The Accuracy Of A Rubidium Standard

A rubidium standard, or rubidium atomic clock, is a high accuracy frequency and time standard, usually accurate to within a few parts in 1011. This is still several orders of magnitude less than some of the more accurate standards – for example the NIST-F1 has an uncertainty of 5×10-16 (It is expected to neither gain nor lose a second in nearly 100 million years) and the more recent NIST-F2 has an uncertainty of 1×10-16 (It is expected to neither gain nor lose a second in nearly 300 million years). But the Rb standard is comparatively inexpensive, compact, and widely used in TV stations, Mobile phone base stations and GPS systems and is considered as a secondary standard.

[Max Carter] recently came into possession of just such a unit – a Lucent RFG-M-RB that was earlier in use at a mobile phone base station for many years. Obviously, he was interested in finding out if it was really as accurate as it was supposed to be, and built a broadcast-frequency based precision frequency comparator which used a stepper motor to characterise drift.

Compare with WWVB Broadcast

WWVB Receiver
WWVB Receiver

The obvious way of checking would be to use another source with a higher accuracy, such as a caesium clock and do a phase comparison. Since that was not possible, he decided to use NIST’s time/frequency service, broadcasting on 60 kHz – WWVB. He did this because almost 30 years ago, he had built a receiver for WWVB which had since been running continuously in a corner of his shop, with only a minor adjustment since it was built.

comparator1
Comparator Circuit Installed in a Case

His idea was to count and accumulate the phase ‘slips’ generated by comparing the output of the WWVB receiver with the output of the Rb standard using a digital phase comparator. The accuracy of the standard would be calculated as the derivative of N (number of slips) over time. The circuit is a quadrature mixer: it subtracts the frequency of one input from the other and outputs the difference frequency. The phase information is conveyed in the duty cycle of the pulses coming from the two phase comparators. The pulses are integrated and converted to digital logic level by low-pass filter/Schmitt trigger circuits. The quadrature-phased outputs are connected to the stepper motor driver which converts logic level inputs to bi-directional currents in the motor windings. The logic circuit is bread-boarded and along with the motor driver, housed in a computer hard drive enclosure which already had the power supply available.

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Hackaday Prize Worldwide: Shenzhen

That’s right, we’re headed to the epicenter of electronics manufacturing next month: Shenzhen, China. We have a ton planned and this is the quick and dirty overview to get you thinking. If you are in the area (or are itching to travel) join us for a week of hardware hacker culture. Highlights for our tour include:

  • Meet Up on June 18th – (RSVP details coming soon)
  • Zero to Product PCB Workshop on June 19th – RSVP Now
  • Hackaday Talks presented at Maker Faire Shenzhen on June 19th and June 21st
  • Hackaday Booth at MFSZ on June 20-21

Zero to Product Workshop at MakerCamp Shenzhen

shenzhen-makercamp-drawingMakerCamp brings 30 talented Makers, Hackers, Designers, and Engineers together for a few days to build a makerspace inside of a shipping container.

We won’t be part of that build team (registration is open until 6/1 if you want to be). We will be supporting the event as part of the workshops that help celebrate the completion of the space. A mobile hackerspace full of interesting tools is one thing. But the sharing of knowledge, experience, and skill is what truly makes a hackerspace work.

zero-to-product-workshop-LAOur Zero to Product workshop created by [Matt Berggren] has been generating a ton of buzz and will be offered at Shenzhen MakerCamp.

RSVP for the Workshop

The workshop runs from 10am to 6pm on Friday, June 19th on the grounds of Maker Faire: Shenzhen. The event covers PCB design and at the end you will have laid out a development board for use with the ESP8266 WiFi module.

We were totally sold out for the workshop in LA a few weeks ago this is another chance to join in. If Shenzhen is a bit too far for you to travel, we are also planning the next installment in San Francisco on June 13th.

2015-bamf-meetupHackaday Shenzhen Meetup

If you just want to hang out, so do we! On the night of Thursday, June 18th we’ll be rolling into an area bar for a tasty beverage and a night of interesting conversation. As always, we want to see the hardware you’ve been working on. We do recommend bringing things that fit easily in your pocket or backpack since we’re meeting up to spend some time with other Hackaday community members in the area.

We don’t have the location nailed down for this one. Check this post again as we’ll be adding it here. And if you have a bar to suggest to us please leave a comment below.

The picture above is from just a few weeks ago. We had a huge turnout for the BAMF meetup. There was a ton of hardware on hand which makes for really easy conversation as you meet other hackers for the first time.

Talks by [Mike] and [Sophi] plus Booth at Maker Faire Shenzhen

[Mike] is giving a talk on Friday, June 19th about the power of Open Design to move education forward. [Sophi] will be presenting her talk on Sunday, June 21st about making stuff that matters and working on research equipment used to investigate the world around us such as solar, medicine and disease.

Come to the Faire to hear our talks, but make sure you swing by the Hackaday booth as well. We’ll be bringing some of our most favorite projects to exhibit but we can’t resist the opportunity to do something interactive. Stop by and build an oscillator, wire up a sequencer, and create your own rudimentary music based on [Elliot Williams’] series Logic Noise.

Tag Along with Hacker Camp Shenzhen?

hcsz2015-thumbnailOne of the adventures we’ve always wanted to take part in is Hacker Camp Shenzhen which is run by Hackaday alumnus and Hackaday Prize Judge [Ian Lesnet]. The week-long camp leverages [Ian’s] knowledge of the area, manufacturers, markets, and people to provide tours and workshops for those interested in manufacturing. It just so happens that HackerCamp lines up the same week as all of the Hackaday events. We can’t take part in the entire thing, but are hoping that we have a free day to meet up (and possibly tag along) with the HackerCamp crew.


The 2015 Hackaday Prize is sponsored by:

quadcopter

Ask Hackaday: Long Endurance Quadcopter

Quadcopters are useful little flying machines. They can be used in all sorts of applications, from mapping, to inspecting long pipelines, to border surveillance, or simply for fun. They all have one thing in common, however – a relatively short battery life. Because quadcopters use brute force to churn through the air, they require a lot of energy. More energy for longer flights means more batteries. More batteries means more weight to carry, which requires even more energy. If you want longer flight times, something has to change. Or does it?

A small start-up company called Horizon Unmanned Systems based out of Singapore claims their quadcopter can fly for up to four hours on a single charge, or up to two and a half hours carrying a 2.2 pound load. They claim to be able to pull this off with a novel approach. First, they fill the hollow frame of the quadcopter with hydrogen gas. They use that gas to power a cute little miniaturized fuel cell LiPo battery hybrid gizmo. And that’s about it. The rest is just standard quadcopter stuff.

The secret to all of this is the miniaturized fuel cell, and how it works. Unfortunately, this is as close as we’re going to get (pdf) for a datasheet. Fuel cells are nifty devices that take hydrogen and oxygen and convert them into water, along with electricity. While that sounds simple, making one is not. And making a miniature one light enough for a quadcopter is down right hard.

How would you increase the flight time of quadcopters? Fuel cells are a great idea, but is this technology within the reach of the modern hacker? We’ve seen people make them from scraps out of a junkyard, but how would you miniaturize it and make it light enough to be used as a practical power supply for a quadcopter?

Thanks to [Joseph Rautenbach] for the tip!

Power Supply

Making Your Own Laser Cut PSU

[Csaba] and his friend bought a 600W switching lab-style power supply unit off eBay a while ago, and after about a year of tangled wires and mess, finally decided to enclose it in a fancy box.

The PSU itself required some modification as it was just a controller and a power board — so they added a dedicated mains transformer, and a buffer capacitor. The housing is made out of 3mm plywood which they designed and laser cut specifically for the PSU — and it looks fantastic.

It includes a cooling fan, a small digital display and a whole bunch of controls for finely tuning your electronics power requirement — take a look at the demonstration video after the break.

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PVC CNC

PVC CNC Machine Build Results In A Great Learning Experience

Hobby level CNC machines are fun to use and are a great tool to make your projects with. So how does a CNC newb get started? Our opinion is that it’s best to jump right in and get doing. [WTH] wanted to learn more about CNC machines and decided to build his own using parts that were kicking around his house.

As you can see, the frame is made from PVC pipe. In addition, the linear rails are also PVC and the linear bearings….. larger diameter PVC. Scavenged stepper motors and threaded rod are responsible for moving the X and Y axes. Electronics-wise, an Arduino Uno running GRBL and a Protoneer CNC Shield outfitted with StepSticks drive the motors. Here’s a test drawing completed by the machine:

PVC CNC

Admittedly, this CNC machine won’t be milling out steel parts any time soon but that is not the point. [WTF] has learned the mechanics, electronics and software associated with CNC machines and that was the point of the project. We are looking forward to seeing how his next machine comes out.

This isn’t the first PVC CNC machine we’ve seen on Hackaday, check out this unorthodox one.

Hackaday Prize Entry: Telling Dad The Stove Is Off

A month ago, Hackaday landed at the NYC TechCrunch Disrupt, a bastion of people up all night on MacBooks and immense amounts of caffeine and vitamin B12. For 20 hours, everyone was typing away trying to build the next great service that would be bought by Google or Amazon or Facebook. Tucked away in one small corner of the room was the Hackaday crew, giving out dev boards, components, and advice to the few dozen hardware hackers at Disrupt. [David], one of these Hackaday enthusiasts won the Twilio Sponsorship Prize at Disrupt, and now it’s a Hackaday Prize entry.

[David]’s dad has a little bit of paranoia of accidentally leaving the stove on. This usually manifests itself a few minutes after leaving the house, which means turning the car around just to make sure the stove was off. At the TechCrunch hackathon, [David] built a small IoT device to automatically read the temperature of the stove, send that off to the Internet, and finally as an SMS via Twilio.

The hardware [David] is using is extremely minimal – a thermopile, a gas sensor, a WiFi module, and a microcontroller. There’s a lot of iterations in this project, with [David] looking at everything from TI MSP430s to Teensys to Arduinos to ESP8266 modules. Still, rough prototype thrown together in 20 hours is all you need to win the Twilio prize at Disrupt, and that’s more than enough for a very good Hackaday Prize entry.


The 2015 Hackaday Prize is sponsored by:

Foldable Quadrotor Is Origamilicious

A team at the École Polytechnique Fédéral de Lausanne has developed and built a quadcopter with arms that unfold just before takeoff. The idea is that you can fold the device back up when you’re done with it, making it possible to store a bunch more of the quads in your backpack for instance.

The unfolding mechanism relies on the torque of the rotors spinning up to swing the arms into place. Once fully extended, a spring-loaded flap folds up, catches on some magnets, and forms an L-shaped structure that won’t re-fold without human intervention.

quadcopter_animUnder normal flying conditions, quads have a two left-handed propellers and two right-handed ones and the motors spin in opposite directions. In order to do the unfolding, two of the motors need to run essentially in reverse until the frame has clicked into place. They use a sensor (Hall effect?) to detect the arm locking, and then the rotors quickly switch back to their normal rotation before the quad hits the floor. In the video, they demonstrate that they’ve got this so well tuned that they can throw it up into the air to launch. Wow.

Everything’s still in prototype phase, and one of the next goals is “strengthening the arms so they can withstand crashes”, so don’t expect to see these in your local hobby store too soon. In the mean time, you’ll be able to see them in the flesh if you head up to the IEEE International Conference on Robotics and Automation in Seattle that started today and runs through Friday. If anyone goes, take more video and post in the comments?

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