Miniature Engine Model Made Of Paper

December 11, 2016 by Richard Baguley 18 Comments

You can make a lot of stuff out of paper, but a single-stroke engine model less than an inch across? That’s a new one, courtesy of Russian hacker [Aliaksei Zholner], who built a quite remarkable model of a single-stroke engine out of paper (in Russian, translated version via Google Translate). Measuring less than an inch across, it is driven by compressed air and accurately models the rotary action of a single-stroke engine, where a piston in the cylinder drives a flywheel that creates the engine cycle.

The creator has managed to run it at up to about 60 revolutions per second, or about 3600rpm. That’s an impressive speed for a few bits of paper and glue, and there is even an input restrictor that can control the airflow that drives the model. We’ve featured some interesting paper creations before, such as this papercraft robot and a Strandbeest, but this one is a step beyond. [Aliaksei] has also made the plans and template for this available, so those with steady hands can go ahead and try to make their own.

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The Nest: Album Release Hidden In A Rock

December 11, 2016 by Elliot Williams 31 Comments

First there were vinyl records, then came cassettes, CDs, those failed audio-on-DVD formats, and then downloads. To quote the band, [Bateleur], “you can’t pay someone to take a CD these days.” So how do you release your new album? By hiding a Raspberry Pi in a semi-transparent fake rock on a mountainous cliff, and requiring a secret whistle to enable it, naturally.

Once activated, you’ll be able to plug into the USB port and download the album, or sit there on a remote hillside cliff overlooking the ocean and enjoy the new tunes. Because there’s a headphone jack in the rock, naturally. Besides being a cool hack, we think that putting people in the right physical and mental space for a serious listening is brilliant. Watch the video embedded below for an idea of the making of and a view from the site.

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7 LED’s, 2 Pins – Beat That, Charlieplexing

December 10, 2016 by Anool Mahidharia 46 Comments

[Tim]’s Dice10 is an exercise in minimalism. Building an electronic dice using an ATtiny10 with code that fits within 1kB is not too difficult. Charlieplexing the LED’s would have used three of the four available GPIO pins. [Tim] upped the game by using just two GPIO pins to drive the seven LED’s for the dice. A third GPIO is used as a touch button input. Besides the ATtiny and the LED’s, the only other component used is a capacitor across the supply inputs.

The LED’s are grouped in three pairs of two LED’s and a single centre LED. Usually, Charlieplexed LED’s are connected across pairs of GPIO pins. But his scheme includes connections to the 5V and GND terminals, besides the two GPIO pins. Building a truth table makes it easy to figure out what’s going on.

STATE PB2 PB0 LED's
1     Z   Z   --
2     L   Z   LED 1/2
3     H   Z   LED 3/4
4     Z   L   LED 5/6
5     Z   H   --
6     H   L   LED9
7     L   H   --
8     H   H   --
9     L   L   --

Only the logic states used are listed in the table. It’s possible to add two more LED’s between PB0 and GND and one more anti-parallel with LED9, making a total of 10 LED’s driven by two pins. That’s quite a hack. The important thing here is to have two LED’s in series in the arms that connect to either 5V or GND.

[Tim] has posted the code and hardware source files on his Github repo, and his blog post has some additional details on how he solved the problem.

If you’re looking for more inspirations on minimal dice designs, check this “PIC powered pair of electronic dice” which uses a PIC 12F629 with five outputs driving a pair of 7 pips to make a dual dice.

If you have a cool project in mind, there is still plenty of time to enter the 1 kB Challenge! Deadline is January 5, so check it out and fire up your assemblers!

Making A Shifter Knob From Old Skateboards

December 10, 2016 by Cameron Coward 19 Comments

Do you have a car? Does that car have a manual transmission? Do you want to beautify your shifter knob, while simultaneously gaining mad street cred, yo? Well, you’re in luck, because all of that can be done for the low, low price of a couple old skateboard decks, a lathe, and a lot of glue.

This project, from [basiltab] illustrates how you can use old skateboard decks to create really cool looking custom shifter knobs. The process starts with cutting the decks up into uniform strips, which are then glued and clamped to form small planks. Sections of the decks were alternated, to create a visually interesting pattern. The planks are then sanded so that they’re smooth and flat, and then glued up in a jig to form blocks with a threaded aluminum insert in the center. Optionally, aluminum can be used for some of the layers to add a little flair (2-part epoxy was used in place of glue for the aluminum).

After the glue has dried, the blocks can then be turned on a lathe to create the desired shape of the knob. As you can see, the results are pretty darn nifty. And, they certainly have a little more artistic credibility than the giant acrylic shifter knobs you normally find at your local auto parts store. Don’t worry, if you thought this article was about shift registers, we’ve got you covered there too.

Thirty Days Of 3D Printing Filament

December 10, 2016 by Al Williams 13 Comments

Our first 3D printers only printed ABS and PLA plastic. Yeah, we heard about PVA for support structures, but no one could get them to stick. There was also polycarbonate, but you had to have an all metal hot end with a fan to print that stuff. Now there’s a lot of variety out there: flexible, wood and stone, nylon, PETG, and more.

If you are still printing with just the old standards, you might enjoy [all3dp’s] comparison chart of 30 different filament types–that’s enough for one day a month–well at least for four months. It is too many for February, and a day short for the rest of the months. In addition to a table, there’s a short write-up about each type of plastic, its characteristics, and its technical data. There’s even magnetic PLA (see video below) which, in addition to being magnetic, will actually rust in water which might be good for some artistic prints.

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Reverse Engineering An ST-Link Programmer

December 10, 2016 by Elliot Williams 11 Comments

We’re not sure why [lujji] would want to hack ST’s ST-Link programmer firmware, but it’s definitely cool that he did, and his writeup is a great primer in hacking embedded devices in two parts: first he unpacks and decrypts the factory firmware and verifies that he can then upload his own encrypted firmware through the bootloader, and then he dumps the bootloader, figures out where it’s locking the firmware image, and sidesteps the protection.

[lujji]’s project was greatly helped out by having the firmware’s encryption keys from previous work by [Taylor Killian]. Once able to run his own code on an intact device, [lujji] wrote a quick routine that dumped the entire flash ROM contents out over the serial port. This gave him the bootloader binary, the missing piece in the two-part puzzle.

If you’ve ever broken copy protection of the mid-1990’s, you won’t be surprised what happened next. [lujji] located the routine where the bootloader adds in the read protection, and NOPped it out. After uploading firmware with this altered bootloader, [lujji] found that it wasn’t read-protected anymore. Game over!

We glossed over a couple useful tips and tricks along the way, so if you’re into reversing firmware, give [lujji]’s blog a look. If you just want a nice ARM programmer with UART capabilities, however, there’s no reason to go to these extremes. The Black Magic Probe project gives you equal functionality and it’s open source. Or given that the official ST-Link programmers are given away nearly free with every Nucleo board, just buying one is clearly the path of least resistance. But a nice hack like this is its own reward for those who want to take that path. Thanks, [lujji] for writing it up.

A Beautiful Morse Key From A Hard Drive Actuator

December 10, 2016 by Jenny List 19 Comments

Morse code, or CW, is a subject that divides the amateur radio community from top to bottom. For some it’s a faded anachronism, while for others it’s the purest form of the art. With it no longer in significant commercial or military use it is radio amateurs who keep it alive, and those for whom it is a passion devote considerable effort to its continuing use.

With well over a century of history behind it there are a huge array of morse keys available to the CW enthusiast. From vintage telegraph keys through WW2 surplus military keys to sideways “bug” keys and modern boutique handcrafted keys, many operators will amass a collection for the love of it, and regularly use them all.

Just one of the hand-drawn illustrations for this project.

Other operators create their own keys, either crafting them from raw materials or using whatever materials they have at hand. Keys have been made from every conceivable piece of junk that will conduct electricity, and made contacts to all parts of the world.

[H. P. Friedrichs, AC7ZL] has produced such a home-made key from surplus material, but it has nothing of the junkbox about it. He’s used the head actuator from a surplus hard drive as the arm of a straight key, and the result is an item of beauty. The actuator bearing is the pivot point, and the business end of the key replaces the hard drive’s heads. The spring is provided by the repulsive force between magnets, the connection at the rear is provided by a piece of guitar string, and the contacts themselves are taken from a surplus power relay. Even his write-up is a thing of beauty, a compelling read with hand-drawn illustrations. If you are not a Morse enthusiast it’s still an engaging project.

We’ve featured many keys here over the years, and this isn’t the first one using a hard drive actuator, as this mint tin paddle shows. Among others we’ve linked you to a collection of unorthodox keys, and of course shown you a vintage telegraph key with a Raspberry Pi decoder.