Year: 2020

Touch Screen Reflow Oven Pulls Out All The Stops

July 16, 2020 by 17 Comments

We’ve seen plenty of simple reflow ovens, and there’s an excellent chance that some of the people reading these words have even thrown their own together. A minimal example isn’t much more than a old toaster oven, a Solid State Relay (SSR), a thermocouple, and a microcontroller to get them all talking. But if you’re like [Mangy_Dog] and willing to put in a bit more effort, the final result can be a capable piece of equipment that will be the envy of the hackerspace.

This build started as most do, with a search for a used toaster oven. But in the end he actually found a German model cheap enough that he could buy it new without going over budget for the project. Though he soon found out why: when it arrived, the so-called “pizza oven” was far smaller than he’d imagined. Luckily, it ended up being the perfect size for PCBs.

Unfortunately, the heating elements weren’t quite where he wanted them. Even after wrapping the heating chamber with ceramic insulation, a feature that was likely left off the original oven to cut costs, he says the temperature would only rise about 1 degree per second. So he added an additional halogen heating element at the top of the oven which pushed that rate up to 6 degrees per second.

Control is provided by an Arduino Pro Mini and a touch screen display with some very slick graphics. There’s the expected thermocouple to detect the current temperature, but while the earlier versions of the electronics used the aforementioned SSR to control the heating elements, [Mangy_Dog] eventually replaced it with a dimmer module rated for 4000 watts. After coming up with a circuit that allowed him to control the dimmer with the Arduino, this module gave for much finer control over the chamber temperature. Plus it apparently kept all the lights in his house from flickering when the elements kicked in at 100%, which was a nice bonus.

This isn’t the first time we’ve seen somebody shoehorn an LCD into an off-the-shelf toaster oven, but it’s certainly one of the most polished examples to ever come our way. When even commercially available units need some hacking to reach feature parity with DIY versions, building your own reflow oven still seems like the way to go in 2020.

Continue reading “Touch Screen Reflow Oven Pulls Out All The Stops” →

A Lowly 8-Bit Micro Busts Copy Protection From The 16-Bit Era

July 16, 2020 by 6 Comments

When floppy disks were the data storage medium of choice, software companies and in particular game developers came up with ever more inventive ways to make them difficult to copy. Tinkering at the edges of the disc format standards didn’t come cheap though, and for example the Dungeon Master game for the Atari ST was reported as using $40,000 worth of custom hardware to achieve its so-called “fuzzy bit” technique. [Chris Evans] set out to recreate it, not by building a modern version of the custom hardware, but by doing it the hard way, with an early-1980s 8-bit BBC Micro home computer.

One could be forgiven for thinking that a computer sporting a 2 MHz 6502 would be unable to manage this task without extra hardware, and were it simply the 6502 itself you would of course be right. So to get anywhere he had to get creative with the Beeb’s built-in peripherals. Eschewing the floppy controller it was hooked up directly to the parallel port, and after a voltage problem courtesy of the drive’s termination resistors we’re taken through some of the 6522 VIA’s different modes in order to achieve a higher speed data burst than would normally be possible. All of these approaches hit the buffers though, until he looks at the 6845 video chip and uses its video output as a very fast shift register. With a custom cable and some work on special video modes, a home computer that would have cost several hundred dollars in the early 1980s can do the work of $40,000 custom hardware from later in the decade. Colour us impressed!

If you’d like to know more about the Dungeon Master copy protection, we’ve been there in the past.

BBC Micro header image: StuartBrady / Public domain.

Hyundai Makes Push Towards Fuel Cell Trucking

July 16, 2020 by 102 Comments

Hyundai has begun shipping fuel-cell based heavy duty trucks to face off against battery-electric trucks in the commercial hauling market.

Battery electric vehicles, more commonly known as electric cars, have finally begun to take on the world in real numbers. However, they’re not the only game in town when it comes to green transportation. Fuel cells that use tanks of hydrogen to generate electricity with H2O as the main byproduct have long promised to take the pollution out of getting around, without the frustrating charge times. Thus far though, they’ve failed to make a major impact. Hyundai still think there’s value in the idea, however, and have developed their XCIENT Fuel Cell truck to further the cause. Continue reading “Hyundai Makes Push Towards Fuel Cell Trucking” →

FreeCAD Vs SolveSpace

July 16, 2020 by 59 Comments

When you are ready to design real things, you’ll find simple CAD programs can be pretty limiting. Serious modern designs tend to use parametric modeling where you don’t necessarily set dimensions and positions of everything but instead constrain the design by describing the relationship between different elements. For example, you can create a vertical line and constrain other lines to be parallel, perpendicular, or form a given angle with that line. There are many tools that can do that, including FreeCAD and SolveSpace, two programs that [Joko Engineeringhelp] uses to create a complex compressor blade and it really shows the differences and similarities between the two tools.

You probably don’t need this particular design, but watching over someone’s shoulder while they do a complex design can be very valuable. Being able to see the differences between the two tools might convince you to learn one or the other or maybe even switch.

Continue reading “FreeCAD Vs SolveSpace” →

Tend Your Garden… Again

July 16, 2020 by 55 Comments

In the early 1940s, several countries saw an incredible shift in agriculture. What were called “victory gardens” were being planted en masse by people from all walks of life, encouraged by various national governments around the world. Millions of these small home gardens sprang up to help reduce the price of produce during World War 2, allowing anyone with even the tiniest pot of soil to contribute to the war effort.

It’s estimated that in 1943 alone, victory gardens accounted for around one third of all vegetables produced in the United States. Since then, however, the vast majority of these productive gardens have been abandoned in favor of highly manicured, fertilized, irrigated turfgrass (which produces no food yet costs more to maintain), but thanks to the recent global pandemic there has been a resurgence of people who at least are curious about growing their own food again, if not already actively planting gardens. In the modern age, even though a lot of the folk knowledge has been lost since the ’40s, planting a garden of any size is easier than ever especially with the amount of technology available to help.

As someone who not only puts food on the table as a writer for a world-renowned tech website but also literally and figuratively puts food on the table as a small-scale market farmer, there are a few things that I’ve learned that I hope will help if you’re starting your first garden.

Continue reading “Tend Your Garden… Again” →

Super Mario 64 As Experienced By Mario

July 16, 2020 by 4 Comments

Microsoft’s Kinect, a motion-sensing peripherial originally for the Xbox 360, is almost exactly a decade old now. And in that decade it has expanded from its limited existence tied to a console to a widely-used tool for effective and detailed motion sensing, without breaking the bank. While it’s seen use well outside of video games, it’s still being used to reimagine some classic games. In this project, Reddit user [SuperLouis64] has used it to control Mario with his own body.

While the build still involves some use of a hand controller, most of Mario’s movements are controlled by making analogous movements on a small trampoline, including the famed triple jump. The kinect is able to sense all of these movements and translate them into the game using software that [SuperLouis64] built as well. The trickiest movement seems to be Mario’s spin movement, which appears to have taken some practice to get right.

We appreciate the build quality on this one, and [SuperLouis64]’s excitement in playing the game with his creation. It truly looks like a blast to play, and he even mentions in the Reddit thread that he’s gotten a lot of productive excercise with his various VR and augumented reality games in the past few months. Of course if this is too much physical activity, you could always switch to using your car as the unique game controller instead.

Continue reading “Super Mario 64 As Experienced By Mario” →

Speech To Morse Code, Courtesy Of Google

July 16, 2020 by 16 Comments

Google has been responsible for unleashing some pretty incredible hardware and software on the world, but they can only take partial credit for the voice to Morse code gadget that [WhiskeyTangoHotel] recently completed.

With the Google AIY Voice Bonnet, [WhiskeyTangoHotel] had everything he needed to pick up on human speech and turn that into text the Raspberry Pi can parse and act on. Usually this would get passed to some kind of virtual assistant software, but in this case, a Python script breaks the speech down into individual characters and looks up their Morse representations. All those “dits” and “dahs” are then sent to one of the Pi’s GPIO pins, to which a relay has been connected.

At this point, you’ve got an interesting little toy that can sit on your desk and turn your speech into audible Morse code as the relay clicks and clacks its way through the message. In fact, if you don’t have a ham radio license, this is probably where you should stop. But if you’ve done the appropriate paperwork to transmit over the air, the relay can be connected to a radio to actually transmit messages.

If you think giving Google access to the content of your Morse code messages is a step too far, you’ll just have to learn it yourself. It might not be necessary to get your amateur license anymore, but that doesn’t mean it’s not worth knowing.

Continue reading “Speech To Morse Code, Courtesy Of Google” →