Day: January 2, 2021

Listening To Long Forgotten Voices: An Optical Audio Decoder For 16 Mm Film

January 2, 2021 by 20 Comments

Like many of us, [Emily] found herself on COVID-19 lockdown over the summer. To make the most of her time in isolation, she put together an optical audio decoder for old 16 mm film, built using modern components and a bit of 3D printing.

It all started with a broken 16 mm projector that [Emily] got from a friend. After repairing and testing the projector with a roll of film bought at a flea market, she discovered that the film contained an audio track that her projector couldn’t play. The audio track is encoded as a translucent strip with varying width, and when a mask with a narrow slit is placed over the top it modulates the amount of light that can pass through to a light sensor connected to speakers via an amplifier.

[Emily] used a pair of razor blades mounted to a 3D printed bracket to create the mask, and a TI OPT101 light sensor together with a light source to decode the optical signal. She tried to use a photoresistor and a discrete photodiode, but neither had the required sensitivity. She built a frame with adjustable positions for an idler pulley and the optical reader unit, an electronics box on one end for the electronic components, and another pulley attached to a stepper motor to cycle a short loop of the film.

Most of the projects we see involving film these days are for creating digital copies. You can digitize your old 35 mm photo film using a Raspberry Pi, some Lego pieces, and a DSLR camera, or do the same for 8 mm film with a 3D printed rig. Continue reading “Listening To Long Forgotten Voices: An Optical Audio Decoder For 16 Mm Film” →

Checking In On Low-Cost CNC Machines

January 2, 2021 by 43 Comments

Low cost 3D printers have come a long way in the last few years, but have entry-level CNC machines improved by the same leaps and bounds? That’s what [ModBot] recently set out to find. Despite getting burned pretty badly on a cheap CNC a few years back, he decided to try again with a sub $400 machine from FoxAlien. You can see his full review after the break.

The machine looks very similar to other generic CNC machines you see under many brand names, sometimes for a good bit less. The 3018 number is a giveaway that the work area is 30×18 cm and a quick search pulled up several similar machines for just a bit more than $200. The FoxAlien did have a few nice features, though. It has a good-looking build guide and an acrylic box to keep down the shaving debris in your shop. There are also some other nice touches like a Z-axis probe and end stops. If you add those items to the cut-rate 3018 machines, the FoxAlien machine is pretty price competitive when you buy it from the vendor’s website. The Amazon page in the video shows $350 which is a bit more expensive but does include shipping.

As with most of these cheap CNC machines, one could argue that it’s more of an engraver than a full mill. But on the plus side, you can mount other tools and spindles to get different results. You can even turn one of these into a diode laser cutter, but you might be better off with something purpose-built unless you think you’ll want to switch back and forth often.

This reminded us of a CNC we’ve used a lot, the LinkSprite. It does fine for about the same price but we are jealous of the enclosure. Of course, half the fun of owning something like this is hacking it and there are plenty of upgrades for these cheap machines.

Mattress-made MIDI Device Plays Exotic Tunes

January 2, 2021 by 5 Comments

Ever heard of a handpan? If not, imagine a steel drum turned inside out, and in case that doesn’t help either, just think of a big metal pan you play music with by tapping your hands on its differently pitched tone fields. But as with pretty much any musical instrument, the people around you may not appreciate your enthusiasm to practice playing it at any time of the day, and being an acoustic instrument, it gets difficult to just plug in your headphones. Good news for the aspiring practitioners of Caribbean music though, as [Deepsoul77] created a MIDI version of this rather young and exotic instrument.

Using the foam salvaged from an old mattress as the core of the handpan, [Deepsoul77] cut a couple of plywood pads as tone fields that will be attached to the foam. Each plywood tone field will then have a piezo element mounted in between to pick up the hand tapping. Picking up the tapping itself and turning it into MIDI signals is then handled by an Alesis trigger interface, which is something you would usually find in electronic drums. From here on forward, it all becomes just a simple USB MIDI device, with all the perks that brings along — like headphone usage or changing MIDI instruments to make anything sound like a trumpet.

Turning what’s essentially a drum kit into a melodic instrument is definitely neat, and to no surprise, we’ve also seen the actual home made drum kit with piezo elements. Of course, using MIDI to quiet down an acoustic instrument isn’t new either, though it also works somewhat the other way around. But then again, it doesn’t always have to be MIDI either.

A Vintage Flip Clock Gets Some Modern Love

January 2, 2021 by 6 Comments

There are multiple reasons why we like [iSax]’s rebuild of a Bodet flip clock from the early 1980s. First there’s the retro charm of the timepiece itself, then the electronics used to drive it, its electromechanical month length and leap year system, and finally because here is a maker lucky enough to have a beautiful tabby cat to share the workbench with.

For those of you unfamiliar with a flip clock, these devices have their digits as a series of hinged cards on a central rotor, with each one being exposed in turn as the rotor turns. This one is part of a distributed clock system in which the clients receive a 1 Hz pulse from a central time server to drive their motors, something easily replicated with an Arduino and an H-bridge. Particularly fascinating though is the month length mechanism, part of the calendar rotor system, it has a small DC motor that is engaged to advance the days automatically by whichever number as part of the month transition. Originally this was powered by a couple of AA batteries, which have now been replaced with a small DC to DC converter. You can see it in action in the video below the break.

With or without tabby cats, we see quite a few projects featuring them. If you can’t find one, you can always make your own.

Continue reading “A Vintage Flip Clock Gets Some Modern Love” →

Build An 8-bit CPU To Know “But How Do It Know?”

January 2, 2021 by 14 Comments

Sometime around 2009, [J. Clark Scott] published a book aimed to demystify computers for everyone by walking through construction of an 8-bit CPU from scratch. The book had a catchy, but somewhat confusing title But How Do It Know?. The back story on the title goes something like this: Joe is a very nice fellow, but has always been a little slow. He goes into a store where a salesman is standing on a soapbox in front of a group of people. The salesman is pitching the miracle new invention, the Thermos bottle. He is saying, “It keeps hot food hot, and cold food cold….” Joe thinks about this a minute, amazed by this new invention that is able to make a decision about which of two different things it is supposed to do depending on what kind of food you put in it. He can’t contain his curiosity, he is jumping up and down, waving his arm in the air, saying “but, but, but, but…” Finally he blurts out his burning question “But how do it know?” Joe looked at what this Thermos bottle could do, and decided that it must be capable of sensing something about its contents, and then performing a heating or cooling operation accordingly. Joe’s concept of how the bottle worked was far more complicated than the truth. With that introductory opening, [J. Clark Scott] goes on to cover basic number theory, leading on to logic gates, and finally the 8-bit CPU.

[Patrick LeBoutillier] decided to build a hardware version of the CPU/computer as described in [John Clark Scott]’s book. In order to keep size and cost within reasonable bounds, he choose a hybrid construction using a combination of micro-controllers and SN74HC logic IC’s. When used as a companion project alongside reading the book, he hopes people can get their hands dirty and try it out for themselves. He has published a series of 14 videos covering construction of the CPU and the first Introductory video is embedded after the break below. For the micro-controller part of the project, he is using four Arduino Nanos, the code and install instructions for which are available at his Git repo. The Fritzing schematic, also available at the repo, might look a bit daunting at first look, but when you follow along his video series, it becomes easier. You can preview the first three chapters of the book at the “But How Do It Know?” website.

If FPGA’s are more of a thing for you, or you’d like to dip your feet learning FPGA, then [Patrick] has another series of 17 videos (embedded below) where he goes through the same process using a Digilent BASYS3 FPGA development board. These aren’t your only options — if you just want to understand how it works, without having to build the hardware, then check out the online, browser based implementation of the [Clark Scott] CPU.

If it seems the breadboard build of this 8-bit CPU looks complex, then this
Home Made 8-bit CPU Is A Wiry Blinky Build and a veritable rats nest of jumper wires.

Continue reading “Build An 8-bit CPU To Know “But How Do It Know?”” →

How A Quadriplegic Patient Was Able To Eat By Himself Again Using Artificial Limbs

January 2, 2021 by 9 Comments

Thirty years ago, [Robert “Buz” Chmielewski] suffered a surfing accident as a teenager. This left him as a quadriplegic due to a C6 spinal cord injury. After becoming a participant in a brain-computer interface study at Johns Hopkins, he was recently able to feed himself through the use of prosthetic arms. The most remarkable thing about these prosthetic arms is primarily the neural link with [Buz’s] brain, which allows him to not only control the artificial arms, but also feel what they are touching, due to a closed-loop system which transfers limb sensory input to the patient’s brain.

The prosthetic limb in question is the Modular Prosthetic Limb (MPL) from Johns Hopkins Applied Physics Laboratory (APL). The Johns Hopkins Medicine Brain-Computer Interface study began a year ago, when [Buz] had six microelectrode arrays (MEA) implanted into his brain: half in the motor cortex and half in the sensory cortex. During the following months, the study focused on using the signals from the first set of arrays to control actuators, such as the MPL. The second set of arrays was used to study how the sensory cortex had to be stimulated to allow a patient to feel the artificial limb much as one feels a biological limb.

What makes this study so interesting is not only the closed-loop approach which provides the patient with feedback on the position and pressure on the prosthetic, but also that it involves both hemispheres of the brain. As a result, after only a year of the study, [Buz] was able to use two of the MPLs simultaneously to feed himself, which is a delicate and complicated tasks.

In the video embedded after the break one can see a comparison of [Buz] at the beginning of the study and today, as he manages to handle cutlery and eat cake, without assistance.

Continue reading “How A Quadriplegic Patient Was Able To Eat By Himself Again Using Artificial Limbs” →

Laser Etching Stainless Steel With Mustard

January 2, 2021 by 28 Comments

[Brain] wanted to mark some scissors with his Ortur laser engraver. The problem? The laser won’t cut into the hard metal of the scissors. His solution? Smear the scissors with mustard. No kidding. We’ve heard of this before, and apparently, you can use vinegar, as well, but since the mustard is a paste it is easier to apply. You can see the result in the video, below.

In case you think you don’t need to watch because we’ve already told you the trick, you should know that [Brian] also goes into a lot of detail about preparing single line fonts to get a good result, among a few other tips like improvements to his air assist setup. On a laser cutter, the air assist blows away charred material leaving a clear field of view between the laser and the remaining uncut material. Using a proper air assist can really expand the capabilities of these inexpensive laser cutters — something we recently saw upgraded with a 3D-printed air assist nozzle.

You can buy a commercial marking solution called CerMark Black, but you probably already have mustard. If you are super cheap, you can probably pick up a packet next time you buy a burger somewhere. After all, you don’t need much. Although the video talks about the Ortur, this technique would work with any engraver. We’ve also heard you can do something similar with plaster and alcohol.

Continue reading “Laser Etching Stainless Steel With Mustard” →