R/C Wheel Loader Clears Snow, Lifts People

January 10, 2015 by Adam Fabio 18 Comments

For some people, R/C cars just aren’t enough. [djMedic2008] has gotten his hands on a monstrous 1/5 scale wheel loader. The loader weighs in at 500lbs, and can lift up to 250 lbs. It was built several years ago as a prototype by [Richard] at Tiny Titan Earth Movers.

The design is based upon huge machines made by companies like Caterpillar and Komatsu. The 4WD system is driven a DC motor through a worm gear reduction. Bucket operation and steering are both operated by a hydraulic system driven by an electric pump. Just like the full-scale machines, the mini loader uses an articulated steering system. The front wheels are locked in place while the entire chassis bends at the middle pivot point. This allows for a much stronger solid front axle.

After several years of hard life, the loader came to [djMedic] in need of some TLC. The biggest issue was that the rear axle bevel gear had lost several teeth. This gear is under enormous loads when the loader is turning. A gear made of harder steel was the easy answer. Thankfully, you can order high carbon steel bevel gears from Amazon. The repair video gives us a look at the design of the loader. The main components of the machine are welded up from steel sheet and tube stock. This means that [djMedic] won’t have a hard time finding spare parts for his machine once he puts it to work clearing snow, dirt, or anything else that gets in its way!

Click past the break to see the loader in action!

Continue reading “R/C Wheel Loader Clears Snow, Lifts People” →

Hacklet 29 – Altoids Mint Tin Projects

January 9, 2015 by Adam Fabio 21 Comments

Altoids – they’ve been around since King George III was on the throne. These curiously strong mints have had a storied history, a copy of which is included in every tin. They taste pretty good, but most hackers and makers are more interested in the pocket-sized tin than the mints themselves. It may have been the ham radio operators who first used Altoids tins to hold their sensitive transmitter and receiver circuits. The metal case makes a perfect electromagnetic field shield. It wasn’t long before the tins found their way into thousands of projects. This week’s Hacklet features some of the best projects with Altoids (and other mint) tins on Hackaday.io!

We start with [Chad Lawson] and the Networking Group Timing Light. [Chad] has a networking meeting where each member has two minutes to introduce themselves. As is the case with most meetings, people tend to be a bit long-winded, running well beyond their allotted two minutes. The timing light contains an RGB LED which changes from green to yellow to red as a speaker’s time ticks away. The timer is reset by simply tilting the mint tin. [Chad] is hoping that the timer will serve as a gentle reminder to keep everyone on track time-wise.

Next up is [Rjpope42] and his AM/FM Transmitter Pair. [Rjpope42] loves vintage tube radios, and wants to send his own signals to his amber glowing projects. Wiring an external audio input to a tube radio is pretty easy, but nothing beats a simple AM transmitter for convenience. Small FM transmitters are commonly available to add an MP3 player input to cars without an AUX audio in, but their AM counterparts have become rare. [Rjpope42] has built AM and FM transmitters, each of which will fit in a Mint Tin case. The AM transmitter can run on 9V or 12V, and even includes a USB power output for charging an MP3 player or phone!

[John Hamann] entered Distance Analyzer 3000 in the Trinket EDC contest. While he didn’t win, it was still a great project, especially since this is [John’s] first serious Arduino project. The idea is to use a rotary encoder with a wheel to measure distances. Think of it like a mini version of a surveyor’s walking wheel. The Pro Trinket counts the pulses from the rotary encoder, then converts this to a distance in feet. We’d love to see [John] continue on the project. An ultrasonic distance sensor would be a great addition for multi-sensor distance reads!

Finally, we have [colonwq] with TTTOTP, a pro trinket Time based One Time Password (TOTP) generator. [colonwq] used the trinket to implement the well-known time based one time password algorithm. To implement a project like this, you need a stable time source. The ATmega328 isn’t very good at this, so [colonwq] used a Dallas DS1307 clock chip to keep track of things. The actual code is displayed on a 4 digit 7 segment display. When the button is pressed, the first half of the code is displayed. Once the button is released, the second half of the code is displayed for several seconds.

Need more mint? Check out our curiously awesome mint tin project list!

Hackaday.io Update and MeArm Giveaway

Hackaday.io has a few new features, including @username and #projectID. If you mention someone’s username with an @ in front of it, that user will get a notification in their stack. The same goes with mentioning a project ID with a # up front. To celebrate this, we’re giving away a pair of special edition MeArms. All you have to do is leave a comment using the features on this project log. Huge thanks to [Jasmine] for setting all this up, and to [Ben] for letting us hijack his project for the week!

That’s it for this Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Trinket EDC Contest Winners

January 7, 2015 by Adam Fabio 20 Comments

It’s time to announce the winners of the Trinket Everyday Carry Contest! We’ve had a great 5 weeks watching the projects come together. A team of Hackaday staffers spent their weekend watching videos and selecting their top entries based on the contest rules. We had a really hard time picking the top three – the competition was tight, and there were quite a few awesome projects.

Without further ado, here are the winners!

First Prize: 1337 3310 tool. [Mastro Gippo] really knocked this one out of the park. He built a swiss army knife of a tool out of the iconic Nokia 3310 candybar phone. 1337 3310 tool is a graphing voltage and current meter, an ohmmeter, a continuity tester that plays the original Nokia ringtone, and a gaming machine which can play Tetris. [Mastro Gippo] is 99% there with TV-B-Gone functionality as well. Amazingly, [Mastro Gippo] kept the Nokia look and feel in his user interface. He spent quite a bit of time grabbing data and bitmaps from the 3310’s original ROM. [Mastro Gippo] is getting a Rigol DS1054Z scope to help iron out the bugs in his future projects!

Second Prize: Pavapro – portable AVR programmer. [Jaromir] built an incredible pocket-sized microcontroller programming tool. Pavapro can read and edit text files, handle serial I/O at 9600 baud, and burn AVR microcontrollers. If that’s not enough, it can actually assemble AVR binaries from source. That’s right, [Jaromir] managed to fit an entire assembler on the Pro Trinket’s ATmega328 processor. Pavapro’s 16 button keypad won’t allow for much in the way of touch typing, but it does get the job done with T9 style text entry. The device is also extensible, we’re hoping [Jaromir] adds a few other architectures! PIC and MSP430 modes would be awesome! [Jaromir] will be receiving a Fluke 179 multimeter with a 6 piece industrial electronics tip kit! We’re sure he’ll put it to good use.

Third Prize: Robotic 3rd Hand. Let’s face it. We can’t all be Tony Stark. But [Tim] gets us a little bit closer with his awesome wearable entry. Need a tool? Just press the button, and Robotic 3rd Hand will give you a … hand. [Tim’s] creation utilizes the Pro Trinket to drive a servo which moves an incredibly well designed and 3D printed mechanism that lifts a screwdriver off the wearer’s wrist and places it into their hand. [Tim] originally was going to go with Electromyography (EMG) sensors to drive the hand, however he switched to a simple button when they proved problematic. We absolutely think this was the right decision for the contest – it’s always better to have a simpler but working project rather than a complex yet unreliable one. That said, we’d love to see him circle back and give EMG another try! [Tim’s] next project will be soldered up with the help of a Hakko FX888D with a tip kit. If things get a bit wobbly, he can use his new Panavise 324 Electronic Work center to keep everything steady.

If you didn’t make the top three in this contest, don’t give up! We’re going to be having quite a few contests this year. The top 50 entrants will receive custom Hackaday EDC Contest T-shirts. Check out the full list of 50 on Hackday.io!

A Scanning Electron Microscope For The Living Room

January 6, 2015 by Adam Fabio 23 Comments

There are hackers who have soldering setups on the dining room table, and then there are hackers who have scanning electron microscopes in their living room. [Macona] is part of the latter group, with a Hitachi S-450 SEM he’s repaired and modified himself. [Macona] has documented the whole thing on Hackaday.io. The Hitachi came to him and a friend as a derelict. First it was broken, then stored for 10 years. It turned out the problem was a high voltage cable cut and spliced with electrical tape. The tape eventually broke down and shorted out the 500V supply. Thankfully the rectifier diodes were the only parts that needed to be replaced.

The SEM sprang to life and gave [Macona] and a friend their first images. However, SEMs are finicky beasts. Eventually the filament burned out and needed to be replaced. New filaments are $500 US for a box of 10, which is more than [Macona] wanted to spend. It turns out filaments can be built at home. A bit of .089mm tungsten wire and a spot welder were all it took to fix the issue. Next to go bad was the scan amplifier. While SEMs use many exotic parts, the Hitachi used relatively common Sanyo STK070 audio amplifiers for the purpose – an easy fix!

One thing that makes this SEM unique is the is Energy Dispersive X-Ray Spectroscopy (EDX) unit attached to it. The fragile liquid nitrogen cooled sensor was working, but the 1980’s era signal processing computer was a bit too old to bring up. A friend and fellow SEM hobbiest gave [Macona] a slightly newer Kevex Sigma Gold signal processor, which was nearly a plug and play upgrade for his machine. The new processor processor also gave him digital beam controls and a digital output which could be used to capture images with a PC.

Once all the connections were made, the EDX worked surprisingly well, even finding gold in a uranium ore sample placed in the microscope.

Now that old scanning electron microscopes being retired, it’s only a matter of time before more us get a chance to join the ranks of [Jeri Ellsworth], [Ben Krasnow] and [Macona] with our own personal SEMs!

Hacklet 28 – Programmable Logic Hacks

January 2, 2015 by Adam Fabio 21 Comments

FPGAs, CPLDs, PALs, and GALs, Oh My! This week’s Hacklet focuses on some of the best Programmable Logic projects on Hackaday.io! Programmable logic devices tend to have a steep learning curve. Not only is a new hacker learning complex parts, but there are entire new languages to learn – like VHDL or Verilog. Taking the plunge and jumping in to programmable logic is well worth it though. High-speed projects which would be impossible with microcontrollers are suddenly within reach!

A great example of this is [Tom McLeod’s] Cheap FPGA-based HDMI Experimenting Board. [Tom’s] goal was to create a board which could output 720p video via HDMI at a reasonable frame rate. He’s using a Xilinx Spartan 6 chip to do it, along with a handful of support components. The images will be stored on an SD card. [Tom] is hoping to do some video with the setup as well, but he has yet to see if the chip will be fast enough to handle video decoding while generating the HDMI data stream. [Tom] has been quiet on this project for a few months – so we’re hoping that either he will see this post and send an update, or that someone will pick up his source files and continue the project!

Next up is our own [technolomaniac] with his Arduino-Compatible FPGA Shield. Starting out with FPGAs can be difficult. [Technolomaniac] has made it a bit easier with this shield. Originally started as a project on .io and now available in The Hackaday Store, the shield features a Xilinx Spartan 6 FPGA. [Technolomaniac] made power and interfacing easy by including regulators and level shifters to keep the sensitive FPGA happy. Not sure where to start? Check out [Mike Szczys’] Spartan-6 FPGA Hello World! [Mike] takes us from installing Xilinx’s free tool chain to getting a “hello world” led blinker running!

Still interested in learning about Programmable Logic, but not sure where to go? Check out [Bruce Land’s] Teaching FPGA parallel computing. Actually, check out everything [Bruce] has done on Hackaday.io – the man is a living legend, and a wealth of information on electronics and embedded systems. Being a professor of engineering at New York’s Cornell University doesn’t hurt either! In Teaching FPGA parallel computing, [Bruce] links to Cornell’s ECE 5760 class, which he instructs. The class uses an Altera/Terasic DE2 FPGA board to demonstrate parallel computing using programmable logic devices. Note that [Bruce] teaches this class using Verilog, so all you seasoned VHDL folks still can learn something new!

Finally, we have [Michael A. Morris] with Chameleon. Chameleon is an Arduino compatible FPGA board with a Xilinx Spartan 3A FPGA on-board. [Michael] designed Chameleon for two major purposes: soft-core processors, and intelligent serial communications interface. On the processor side Chameleon really shines. [Michael] has implemented a 6502 core in his design. This means that it would be right at home as the core of a retrocomputing project. [Michael] is still hard at work on Chameleon, he’s recently gotten fig-FORTH 1.0 running! Nice work [Michael]!

Want more programmable logic goodness? Check out our Programmable Logic List!

That about wraps things up for this episode of The Hacklet! As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Trinket EDC Contest – The Deadline Approaches

January 1, 2015 by Adam Fabio 2 Comments

We’ve got just under 2 days left in the Trinket Everyday Carry Contest. With 79 entries, and t-shirts going to the top 50 entrants, you’ve got pretty darn good odds of getting a shirt out of all of this! The design is great too, [Joe Kim] really did a great job with it!

shirt-low

The idea is simple: Build small, pocketable projects which are useful everyday.

We explained everything in our announcement post, and the full rules are available on the contest page. But just as a reminder, the main requirements are

The project Must use a Pro Trinket, or a board based on the open source Pro Trinket design.
The project must have at least 3 project logs
The project must have at least one video
The Hackaday.io project must include enough documentation to allow an average hobbyist to replicate the project

There are already some awesome entries vying for the top prize, but who knows – someone may come out of nowhere and walk away with a sweet Rigol ds1054z oscilloscope!

The contest deadline is January 3rd, at 12:00 am PDT. The clock is ticking, so stop waiting, and go build something awesome! Good luck to everyone who enters!

TRINKET EDC CONTEST DRAWING #5 RESULTS

December 30, 2014 by Adam Fabio 4 Comments

The final random drawing for Hackaday’s Trinket Everyday Carry Contest was held tonight, and the winner is [flaming_goat] with Trinket Pocket IR Analyser/Transmitter!

In addition to having an awesome username, [flaming_goat] loves IR protocols. Trinket Pocket IR Analyser/Transmitter is a standalone device to read, analyze and transmit Infrared (IR) signals. The IR portion of the project is handled by a Vishay TSOP38238 (PDF link) The 382 series is a 3 pin module. It comes in several variants, each tuned to a specific carrier frequency. The 38238 will decode IR signals at 38 kHz.

The demodulated IR signals are fed into the Pro Trinket, where they can be analyzed. Data is either sent through the serial terminal or displayed on the on-board 1.44″ TFT LCD. Source code for the whole project is up on [flaming_goat’s] GitHub repo.

[flaming_goat] will be receiving a Teensy 3.1 and an Audio+SD adapter from The Hackaday Store. If the Pro Trinket is a gateway drug, then Teensy 3.1 is the hardcore stuff. Powered by a Freescale Kinetis ARM Cortex M4 processor in a tiny package, the Teensy 3.1 packs quite a punch. You might think all that power would mean complex tools, but Teensy 3.1 is still easy to program using the Arduino IDE. The Audio+SD adapter board gives Teensy 3.1 the ability to create some pretty decent audio, thanks to the Teensy Audio Library.

This was the last weekly drawing for the Trinket Everyday Carry Contest, but there is still time to enter and win the big prizes! The deadline is January 3 at 12am PDT. That’s just about 3 days to enter – so procrastinators, get in the game!