Retrotechtacular: Robots, Robots Everywhere, With Kitschy Pronunciation

One of the great things about the human intellect is that we have the ability to build machines of varying complexity to do our bidding. As a major proponent of technology, the Chevrolet automobile corporation once dreamed of a future where the American housewife’s most mundane tasks are handled with the push of a button—one that sets a robot butler into action.

Chevy shows us what this future might look like in this short film, which they presented at the 1940 World’s Fair. A housewife’s faithful ‘robot’, pronounced throughout the picture as ‘robe-it’, has gone on the fritz. Naturally, she calls for a repairman. We see from the console controller that Roll-Oh the Robe-it can take care of all kinds of housewifely duties: he can answer the door and the phone, wash dishes, clean house, make beds, fetch hats, get dinner, and fix the furnace (and only the furnace). And that SCRAM! function? That’s never explained. We like to think it has to do with getting kids off the lawn, or could be used in conjunction with ‘get door’ to chase away would-be burglars. We get a glimpse of this when Roll-Oh answers the door and scares the daylights out of a young [Gary Sinise*] delivering flowers in a cop uniform.

Roll-Oh’s upper limbs have several Swiss Army knife-like implements in them. He uses a sharp one to cut the ribbon off of the flower box. Upon seeing the flowers, he gives them a gentle misting with his sprayer attachment. Dropped petals are no problem for Roll-Oh. He promptly vacuums them up from the thin industrial sound stage carpet with his big metal feet. Roll-Oh is then tasked with getting dinner. This amounts to him painstakingly opening a couple of cans and lighting candles with the torch hidden in his face.

While Roll-Oh the large ductwork butler is only a dream, Chevy wants you to know that smaller robe-its are all around us already. They’re regulating the heat in our stoves, browning our bread without burning it, and brewing our coffee in cool double-globe glass percolators. These tiny servants are capable of performing other tasks, like shutting off machinery when humans are too close, or sensing heat and engaging fire suppression systems. There is brief mention of something called the Petomat, an automatic dog feeding system which is essentially a bowl of food hidden in a latched box. The latch opens rather violently when the alarm clock connected to it goes off.

Robe-its are also performing more serious tasks, like keeping airplanes level and headed in the right direction. Of course, they’re also abundant in Chevrolet automobiles. A small one in the carburetor administers the proper mix of “gasoline calories and fresh air vitamins” to the engine. It’s rare to get to this level of technical detail, you know. Others watch over the spark, the intake manifold, and the voltage regulation. Up in the cab, friendly robe-its will happily traverse the AM dial at the push of a pre-set.

*Probably not actually [Gary Sinise].

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Retrotechtacular: The Trautonium Was Elemental To Electronic Music

Electrical engineer and music enthusiast [Freidrich Trautwein] was dissatisfied. He believed that the equal tempered scale of the piano limited a player’s room for expression. And so in 1930, [Trautwein] and an accomplished pianist named [Oskar Sala] began work on an electro-mechanical instrument that would bring the glissando of the string section’s fretless fingerboards to the keyboard player. [Trautwein] called his creation the Trautonium.

Sound is produced in the instrument by sawtooth frequency generators. It is then passed through filters and manipulated by the resistive string-based manuals. Frequency and intonation are varied relative to the position of the player’s finger along a length of non-conductive string and to the amount of pressure applied. This resistive string is suspended above a conductive metal strip between a pair of posts. A small voltage is applied to the posts so that when the string touches the metal strip below, the player manipulates a voltage-controlled oscillator. A series of metal tongues, also non-conductive, hover above the string. These are placed at scale intervals and can be used like keys.

This early synthesizer is capable of producing many kinds of sounds, from crisp chirps to wet, slapping sounds and everything in between. In fact, all of the sound effects in Alfred Hitchcock’s thriller The Birds were produced on a modified Trautonium by the instrument’s one and only master, [Oskar Sala]. He went on to score hundreds of films by watching them with the Trautonium at his fingertips, recording and layering his compositions into an eerie wall of sound.

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It Sucks To Pick Up The Pieces

Jigsaw puzzles are a fun and interactive way to spend an afternoon or twelve, depending on the piece count and your skill level. It’s exciting to find the pieces you need to complete a section or link two areas together, but if you have poor dexterity, excitement can turn to frustration when you move to pick them up. [thomasgruwez] had the disabled and otherwise fumble-fingered in mind when he created this pick and place jigsaw puzzle aid, which uses suction to pick up and transport puzzle pieces.

The suction comes from an aquarium pump running in reverse, a hack we’ve seen often which [thomasgruwez] explains in a separate Instructable. A large, inviting push button is wired in line to turn the pump on and off. An equally large and inviting momentary switch turns off the vacuum temporarily so the piece can be placed.

At the business end of this hack is the tiny suction-cupped tip from a cheap vacuum pen. To interface the pen head with the pump, [thomasgruwez] designed and printed a rigid straw to bridge the gap. With utility already in mind, [thomasgruwez] also designed a ring that can be bolted to the straw to house a steadying finger of your choice, like the pinkie hook on a pair of barbers’ shears.

Our favorite part of this hack has to be the optional accessory—a tiny platform for quickly flipping pieces without cutting the vacuum. Check it out after the break.

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Retrotechtacular: Fantastic Backyard Inventions Of Yore

News corporation [British Pathé] created many newsreels and documentaries throughout their 60-year history. Recently, the company released scores of films from their archives and put them on the internet. Here is a delightful collection of short films they created that highlight strange and wonderful inventions in various fields, including transportation and communication.

One of the standout inventions is the Dynasphere, a mono-wheeled vehicle that probably deserves its own week in the Retrotechtacular spotlight. There are a couple of pedal-powered planes that may have inspired the Gossamer Condor, and a hover scooter that resembles an air hockey striker and doubles as a leaf blower. In another film, a man drives a Vespa to the banks of the Thames and parks it. He pulls a fin down from each side of the scooter, turning it into a seafaring craft. When he snaps his fingers, a cute girl appears from somewhere just outside the frame. She climbs on the back, and they take off across the water.

The average running time of these films is about two minutes. Some of them are much shorter, prompting many questions. Fortunately, most of the video descriptions have links with more information about these marvelous inventions. Almost all of the inventors in these films show a complete disregard for safety, but nearly everyone involved seems to be having the time of their lives.

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Shedding Light On The Mechanics Of Film Projection

Do you know how a film projector works? We thought we did, but [Bill Hammack] made us think twice. We have covered the Engineer Guy’s  incredibly informative videos many times in the past, and for good reason. He not only has a knack for clear explanation, the dulcet tones of his delivery are hypnotically soothing. In [Bill]’s latest video, he tears down a 1979 Bell & Howell 16mm projector to probe its inner workings.

Movies operate on the persistence of vision (POV) principle, which basically states that the human brain creates the illusion of motion from still images. If you’ve ever drawn circles and figure eights in the nighttime air with a sparkler or perused a flip book, then you’ve experimented with POV.

A film projector is no different in theory. Still images on a strip of celluloid are passed between a lamp and a lens, which project the images on to a screen. A device called a shuttle advances the film by engaging its teeth into the holes on the edge of the film and moving downward, pulling the film with it. The shuttle then disengages its teeth and moves up and forward, starting the process again.

shuttersFilm is projected at a rate of 24 frames per second, which is sufficient to create the POV illusion. A projector’s shutter inserts itself between the lamp and the lens, blocking the light to prevent projection of the film’s physical movement. But these short periods of darkness, or flicker, present a problem. Originally, shutters were made in the shape of a semi-circle, so they block the light half of the time. Someone figured out that increasing the flicker rate to 60-70 times per second would have the effect of constant brightness. And so the modern shutter has three blades: one blocks projection of the film’s movement, and the other two simply increase flicker.

[Bill] explains how the projector reads the optical soundtrack. He also delves into the mechanisms that allow continuous sound playback alongside intermittent projection of the image frames. You’ll never look at a projector the same way again.

Want to know more about optical soundtracks? Check out this Retrotechtacular that explores the subject in detail.

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Retrotechtacular: Coopering Guinness Barrels By Hand

For almost exactly 200 years, the Guinness brewery in Dublin, Ireland employed extremely skilled craftsmen to shape and construct wooden casks by hand. These men were called coopers, and plying their trade required several years of apprenticeship. The cooperage was a kind of closed society as many of the positions were passed down through generations of families. With the rise of aluminium and then stainless steel barrels in the late 1950s, the master coopers of Guinness became a dying breed.

Almost every step of the coopering process shown in this film is done without any kind of precise measurement. A master cooper like [Dick Flanagan] here needs only his eyes and his practiced judgment. His barrels start out as oak planks called ‘staves’ that have been drying in racks for at least two years. A cooper selects the staves that strike his fancy and he saws off the ends. This seems to be the only part of the process where a power tool is used.

The cooper shapes each stave by hand with axe and adze so that its ends are tapered just so. Once he has shaped enough of them to make a barrel, he arranges them in a cylinder around the inside of a metal band known as a hoop. The bound staves are steamed for half an hour to make them pliable enough for shaping.

After steaming, the splayed end of the staves are bound with wire rope to pull them close enough together that a hoop can be fitted over them. The inside of the cask is then charred with burning oak shavings, a process that seals the wood and removes its acidity. After this, the ends are sanded and the bunghole is drilled.

For each barrel, the cooper crafts a custom set of hoops. These are installed after the outside of the barrel has been shaved smooth. Finally, the heads that cap each end of the cask are made from more oak staves held together with dowel rods. This is the only time the cooper uses a tool to measure anything, and he does so to achieve the proper circumference on the heads. He bevels the edges so the heads will fit into bored-out grooves in the cask walls. Once they’re seated, the keg is ready for dark, rich stout.

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Hackaday Prize Entry: Orchestral Invention Defies Convention

Like many of us, [Laurens] likes video game music and bending hardware to his will. Armed with a Printrbot, a couple of floppy drives, and some old HDDs, he built the Unconventional Instrument Orchestra. This 2015 Hackaday Prize contender takes any MIDI file and plays it on stepper and solenoid-based hardware through a Java program.

A while back, [Laurens] won a Fubarino in our contest by using a MIDI keyboard and an Arduino to control the Minecraft environment with Legend of Zelda: Ocarina of Time songs. The Unconventional Instrument Orchestra uses that Fubarino of victory to control the steppers of two floppy drives. He only needed three pins to control the drives—one to enable, one to set the head’s direction, and one to make it step once per pulse.

If ever you’ve been around a 3D printer, you know they make music as a natural side effect. The problem is getting the printer to obey the rests in a piece of music. In order to do this, [Laurens] used his software to control the printer, essentially withholding the next command until the appropriate time in the song.

The percussive elements of this orchestra are provided by a hard drive beating its head against the wall. Since it’s basically impossible to get an HDD to do this as designed (thankfully), [Laurens] replaced the control board with a single transistor to drive the coil that moves the head.

[Laurens] has made several videos of the orchestra in concert, which are a joy all their own. Most of the visual real estate of each video is taken up with a real-time visualization of the music produced by the software. There’s still plenty of room to show the orchestra itself, song-specific gameplay, and a textual commentary crawl in 16-segment displays. Check out the playlist we’ve embedded after the break.

The 2015 Hackaday Prize is sponsored by:

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