Come For The PCB Holder, Stay For The Tour Of FreeCAD

November 26, 2023 by Donald Papp 10 Comments

PCB holders are great tools. Not only is the PCB Solder Fren from [PistonPin] a nice DIY design, it offers some insight into the parts design process with FreeCAD.

This design nicely demonstrates FreeCAD’s workflow for designing parts.

The PCB holder uses 3D-printed parts, M5 hardware, a length of 2020 aluminum extrusion, and one spring to create a handy and adjustable design that accommodates a variety of PCB sizes and shapes. If the ends of the extrusion are threaded, the end caps can be screwed in. Otherwise, a little glue ought to do the trick.

Want a little more insight into what making a part like this involves? [Jo Hinchliffe] at FreeCAD reached out to [PistonPin] for more detail and has a blog post explaining the workflow and steps involved in this part. As a bonus, STEP files and the FreeCAD project file are all included!

Not only is FreeCAD simple to use, but it’s also flexible enough to accommodate custom, niche extensions like a Rocketry workbench, so be sure to give it a look for your open-source CAD needs.

Quest 3 VR Headset Can Capture 3D Video (Some Tampering Required)

November 24, 2023 by Donald Papp 13 Comments

The Quest 3 VR headset is an impressive piece of hardware. It is also not open; not in the way most of us understand the word. One consequence of this is the inability in general for developers or users to directly access the feed of the two color cameras on the front of the headset. However, [Hugh Hou] shares a method of doing exactly this to capture 3D video on the Quest 3 headset for later playback on different devices.

The Quest 3 runs Android under the hood, and Developer Mode plus some ADB commands does the trick.

There are a few steps to the process and it involves enabling developer mode on the hardware then using ADB (Android Debug Bridge) commands to enable the necessary functionality, but it’s nothing the average curious hacker can’t handle. The directions are written out in the video’s description, along with a few handy links. (The video is embedded below just under the page break, but view it on YouTube to access the description and all the info in it.)

He also provides some excellent guidance on practical things like how to capture stable shots, editing the videos, and injecting the necessary metadata for optimal playback on different platforms, including hassle-free uploading to a service like YouTube. [Hugh] is no stranger to this kind of video and camera handling and really knows his stuff, and it’s great to see someone provide detailed instructions.

This kind of 3D video comes down to recording two different views, one for each eye. There’s another way to approach 3D video, however: light fields are also within reach of enterprising hackers, and while they need more hardware they yield far more compelling results.

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Wandering Through Old Word Processors Yields A Beast

November 18, 2023 by Donald Papp 18 Comments

The world once ran on hardcopy, and when the digital age started to bring new tools and ways of doing things, documents were ripe for change. Today, word processors and digital documents are so ubiquitous that they are hardly worth a thought, but that didn’t happen all at once. [Cathode Ray Dude] has a soft spot for old word processors and the journey they took over decades, and he walks through the Olivetti ETV 2700.

In the days of character displays and no multitasking, WYSIWYG as a concept was still a long ways off.

The ETV 2700 is a monstrous machine; a fusion of old-school word processor, x86-based hardware, and electric 17 inch-wide typewriter.

With it one could boot up a word processor that is nothing like the WYSIWYG of today, write and edit a document, and upon command, the typewriter portion could electronically type out a page. A bit like a printer, but it really is an electric typewriter with a computer interface. Characters were hammered out one at a time with daisy wheel and ink ribbon on a manually-loaded page using all the usual typewriter controls.

While internally the machine has an x86 processor, expects a monitor and even boots MS-DOS, the keyboard had its own layout (and even proprietary keys and functions), did not support graphical output, and in other ways was unusual even by the standards of the oddball decades during which designers and products experimented with figuring out what worked best in terms of functionality and usability.

Nowadays, we see AI-enabled typewriter projects and porting vintage OSes to vintage word processor hardware, but such projects are in some part possible in part thanks to the durability of these devices. The entire video is embedded below, but you can jump directly to what the Olivetti ETV 2700 looked like on the inside if that’s what interests you most.

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Bringing Back The CRT TV Experience In Software

November 18, 2023 by Donald Papp 44 Comments

Cathode-Retro is a collection of shaders and sample C++ code for reliving the glorious days when graphics were composite video signals displayed on a CRT screen. How? By faking it in software and providing more configuration options than any authentic setup ever had.

Love it or don’t, there’s nothing quite like it.

Not satisfied with creating CRT-style color images with optional scanlines and TV picture controls like tint and saturation, Cathode-Retro can emulate more nuanced elements as well.

The tool includes the ability to imitate things like the slight distortion of a period-correct curved screen, the subtle effects of different methods CRT displays used to actually work (such as shadow mask vs aperture grille), and even taking into account the slight distortion of light refracting imperfectly through the glass face of the CRT. There’s even options for adding noise and ghosting, which may spark some artistic ideas.

If all you need is software to recreate an old-school CRT terminal, we have you covered. But if your needs are a bit more low-level, Cathode-Retro might be what you’re missing.

Behold The Track-Twisting Möbius Tank

November 18, 2023 by Donald Papp 17 Comments

It started with someone asking [James Bruton] about using a Möbius strip as a tank tread. He wasn’t sure what the point would be, but he was willing to make one and see what happened. Turns out it works reasonably well!

The grey plates are responsible for tensioning the tracks. Designing them as separate pieces means rework for fine-tuning avoids having to re-print structural parts.

The main design challenge was creating a tread system that would allow for the required rotation. [James] designed in the ability for each link to rotate about 18 degrees, and ensured plenty of open space on the upper side of the drive train to accommodate a full 180 degree twist. It took a little fine-tuning and looks a bit trippy, but in the end works about as well as a regular tread system.

[James] shows off a good technique to keep in mind when constructing big assemblies like this tank. It takes a lot of time and material to print large pieces, and in such cases it’s especially important to minimize rework. [James] therefore designs smaller, separate pieces as interfaces to other parts. This way, if changes are needed down the line (for example, to adjust motor placement or change tension on parts), only a smaller interface piece needs to be redone instead of having to re-print a huge part.

The unit uses an Arduino Mega, two 24 V gearmotors to drive each tread independently, an RC radio receiver, and some beefy BTS7960 DC motor drivers to drive the motors.

[James]’ unit is pretty big, but we’ve also seen 3D printed tanks capable of carrying a human driver. It’s clear that build plate size doesn’t seem to limit tank designs. Watch the Möbius tank get built and drive around in the video, just below the page break.

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Hot Wheel Car Becomes 1/64 Scale Micro RC Car, Complete With Camera

November 13, 2023 by Donald Papp 20 Comments

If you enjoy watching skilled assembly of small mechanical systems with electronics to match, then make some time to watch [Max Imagination] transform a Hot Wheels car into a 1/64th scale RC car complete with video FPV video feed. To say the project took careful planning and assembly would be an understatement, and the results look great.

The sort of affordable electronics available to hobbyists today opens up all kinds of possibilities, but connecting up various integrated modules brings its own challenges. This is especially true when there are physical constraints such as fitting everything into an off-the-shelf 1/64 scale toy car.

There are a lot of interesting build details that [Max] showcases, such as rebuilding a tiny DC motor to have a longer shaft so that it can drive both wheels at once. We also liked the use of 0.2 mm thick nickel strips (intended for connecting cells in a battery pack) as compliant structural components.

There are actually two web servers being run on the car. One provides an interface for throttle and steering (here’s the code it uses), and the other takes care of the video feed with ESP32-CAM sending a motion jpeg stream. [Max]’s mobile phone is used to control the car, and a second device goes into an old phone-based VR headset to display the FPV video feed.

Circuit diagrams and code are available for anyone wanting to perhaps make a similar project. We’ve seen micro RC builds of high quality before, but integrating an FPV camera kicks things up a notch. Want even more complex builds? All the rules change when weight reduction is a non-negotiable #1 priority. Check out a micro RC plane that weighs under three grams and get a few new ideas.

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Watch Time Roll By On This Strange, Spiral Clock

November 13, 2023 by Donald Papp 15 Comments

[Build Some Stuff] created an unusual spiral clock that’s almost entirely made from laser-cut wood, even the curved and bendy parts.

The living hinge is one thing, but getting the spacing, gearing, and numbers right also takes work.

The clock works by using a stepper motor and gear to rotate the clock’s face, which consists of a large dial with a spiral structure. Upon this spiral ramp rolls a ball, whose position relative to the printed numbers indicates the time. Each number is an hour, so if the ball is halfway between six and seven, it’s 6:30. At the center of the spiral is a hole, which drops the ball back down to the twelve at the beginning of the spiral so the cycle can repeat.

The video (embedded below) demonstrates the design elements and construction of the clock in greater detail, and of particular interest is how the curved wall of the spiral structure consists of a big living hinge, a way to allow mostly rigid materials to flex far beyond what they are used to. Laser cutting is well-suited to creating living hinges, but it’s a technique applicable to 3D printing, as well.

Thanks to [Kelton] for the tip!

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