Author: Dan Maloney

3304 Articles

When The Smart Hits The Fan

May 10, 2016 by 5 Comments

A fan used to be a simple device – motor rotates blades, air moves, and if you were feeling fancy, maybe the whole thing oscillates. Now fans have thermostats, timers, and IR remotes. So why not increase the complexity by making a smart fan with an IoT interface?

[Casper]’s project looks more like a proof of concept or learning platform than a serious attempt at home automation. His build log mentions an early iteration based on a Raspberry Pi. But an ESP8266 was a better choice and made it into the final build, which uses an IR LED to mimic the signals from the remote so that all the stock modes of the fan are supported. The whole thing is battery powered and sits on a breadboard on top of the fan, but we’ll bet that a little surgery could implant the interface and steal power internally. As for interfaces, take your pick – an iOS app via the SmartThings home automation platform, through their SmartTiles web client, or using an Amazon Echo. [Casper] mentions looking into MQTT as well but having some confusion; we’d suggest he check out [Elliot Williams]’ new tutorial on MQTT to get up to speed.

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Rasberry Pi Zero Plays Every Simpsons Episode Ever At Random

May 8, 2016 by 48 Comments

If there’s a better use for Raspberry Pi Zero than a shuffler for episodes of “The Simpsons”, we haven’t heard about it.

Creator [Stephen Coyle] took inspiration from [Will Smith]’s mention of the burning need for such a device on the Tested podcast years back. The gadget is just a Zero with a familiar yellow button – hopefully it’s Pantone 116 C – that randomly selects an episode from the SD card. [Stephen] is clear on his opinion of over half of the program’s oeuvre, having found only seasons 2 through 10 worthy to load on the card. As an aside, we feel pretty old after seeing that all 593 episodes can easily fit on a 128GB SD card – we started out religiously recording every episode on VHS tapes, but had to stop after a few seasons when the collection got too big to handle.

If ripping episodes from DVDs isn’t your style, or you’re still into the first-run stuff, you might want to check out this confusingly named Smart Homer so you never miss an episode.

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Simple Fuel Pressure Alarm Averts Diesel Disaster

May 6, 2016 by 42 Comments

If you could spend a couple of bucks on a simple project that might prevent a $2000 repair bill on your vehicle, you’d probably build it, right? That’s the idea behind this simple low-pressure alarm for a diesel fuel system, and it’s so simple it makes you wonder why the OEM didn’t do it.

We normally see [Bob Johnson] coming up with nifty projects (like this claw or this camera slider) that more often than not combine woodworking and electronics. But no tree carcasses were harmed in the making of this project. [Bob]’s goal is just to sound a warning and flash a light if the output of a pressure switch goes to ground. That indicates the lift pump in his Dodge Ram’s fuel tank has failed, which could lead to the sudden failure of the downstream injector pump for lack of lubrication by the fuel itself. His simple ATtiny85 circuit lives on a small perfboard in a 3D printed case and taps into a $30 fuel pressure switch. The microcontroller code enables a short delay to prevent nuisance alarms, and if the pressure drops below 5 PSI, [Bob] gets a chance to shut down the engine and disappoint his mechanic to the tune of $2000.

Maybe it’s planned obsolescence on the OEM’s part, or maybe it’s not. But kudos to [Bob] for a simple hack that averts a potentially expensive problem.

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Getting Ugly, Dead Bugs, And Going To Manhattan

May 4, 2016 by 30 Comments

Back in the 1980s I was a budding electronics geek working in a TV repair shop. I spent most of my time lugging TVs to and from customers, but I did get a little bench time in. By then new TVs were entirely solid-state and built on single PC boards, but every once in a while we’d get an old-timer in with a classic hand-wired tube chassis. I recall turning them over, seeing all the caps and resistors soldered between terminal strips bolted to the aluminum chassis and wondering how it could all possibly work. It all looked so chaotic and unkempt compared to the sleek traces and neat machine-inserted components on a spanking new 19″ Zenith with the System 3 chassis. In a word, the old chassis was just – ugly.

Looking back, I probably shouldn’t have been so judgmental. Despite the decades of progress in PCB design and the democratization of board production thanks to KiCad, OSH Park, and the like, it turns out there’s a lot to be said for ugly methods of circuit construction.

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Home Brew Vacuum Tubes Are Easier Than You Think

May 4, 2016 by 67 Comments

It all began with a cheap Chinese rotary vane vacuum pump and a desire to learn the witchcraft of DIY vacuum tubes. It ended with a string of successes – a working vacuum chamber, light bulbs, glow tubes, diodes, and eventually this homebrew power triode and the audio amplifier built around it.

[Simplifier]’s workshop seems like a pretty cool place. It must have a bit of an early 20th-century vibe, like the shop that [John Fleming] used for his early work on vacuum tubes. Glass work, metal work, electronics – looks like [Simplifier] has a little bit of everything going on. True to his handle, once [Simplifier] had a cheap but effective vacuum rig he started with the easiest projects – incandescent and gas discharge lamps. Satisfied that he could make solid electrical and physical connections and evacuate the tubes, he moved on to diodes and eventually triodes. The quality of the tubes is pretty impressive – stray gasses are removed with a bake-out oven and induction-heated titanium getters. And the performance is pretty solid, as the video below reveals.

Very impressive overall, and it’s not just the fact that he’s building tubes from scratch – we’ve seen that before. What shines here is that specialized equipment is not needed to make working and reliable tubes – just a MAPP torch, simple hand tools, and a low-end vacuum rig. Anybody could – and probably should – give this a try.

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Forty-Year-Old Arcade Game Reveals Secrets Of Robot Path Planning

April 28, 2016 by 20 Comments

What’s to be gained from reverse engineering a four-decade-old video game? As it turns out, quite a lot, and as you’ll learn from [Norbert]’s recent talk at the ViennaJS meetup, it’s not just about bringing a classic back to life.

The game in question is Kee Game’s Sprint 2, a monochrome 2D car race that allowed two players to compete head to head. The glorious Harvest Gold and Burnt Orange color scheme just screams 1970s, and it might be hard to see why this game was once a popular quarter-eater. But it was quite engaging for the day, and [Norbert] was interested in reverse engineering it. That he did, using JavaScript to build a faithful browser-based emulation of the game. And he took it further, creating a 3D first-person version of the game.

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Cardboard And Paperclip CNC Plotter Destined For Self-Replication

April 27, 2016 by 11 Comments

Last November, after [HomoFaciens]’ garbage-can CNC build, we laid down the gauntlet – build a working CNC from cardboard and paperclips. And now, not only does OP deliver with a working CNC plotter, he also plans to develop it into a self-replicating machine.

To be honest, we made the challenge with tongue firmly planted in cheek. After all, how could corrugated cardboard ever make a sufficiently stiff structure for the frame of a CNC machine? [HomoFaciens] worked around this by using the much less compliant chipboard – probably closest to what we’d call matboard here in the States. His templates for the machine are extremely well thought-out; the main frame is a torsion box design, and the ways and slides are intricate affairs. Non-cardboard parts include threaded rod for the lead screws, servos modified for continuous rotation, an Arduino, and the aforementioned paperclips, which find use in the user interface, limit switches, and in the extremely clever encoders for each axis. The video below shows highlights of the build and the results.

True, the machine can only move a pen about, and the precision is nothing to brag about. But it works, and it’s perfectly capable of teaching all the basics of CNC builds to a beginner, which is a key design goal. And it’s well-positioned to move to the next level and become a machine that can replicate itself. We’ll be watching this one very closely.

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