Homebrew Gel Fuel Keeps The Steam Coming, Legally

All it takes is one knucklehead to go and do something stupid to screw things up for everyone. We’re not exactly sure who the knucklehead is behind the recent ban on hexamine fuel tablets, but given that it’s now proscribed in the UK under the “Control of Poisons and Explosives Precursors Regulations 2023,” we expect that that story is a doozy.

So what’s hexamine, and why should we care if it’s banned? As [Markus Bindhammer] explains, hexamine is a solid fuel commonly used to power model steam engines, among myriad other uses. Its ban leaves a bit of a hole in the model steam community, which [Markus] seeks to fill with this quick and easy gel fuel chemistry project.

The “California Snowball” is a homebrew version of what’s in those solid fuel cans you see heating chafing pans at catered events, with one common brand being Sterno. [Markus] used a saturated solution of calcium acetate (6 g in 50 ml of water) and added that to 150 ml of ethanol; commercial formulations usually use methanol to prevent anyone from drinking the stuff, with varying degrees of success. The calcium acetate forms a gel that looks like whipped cream and traps the ethanol inside. The gel can be easily scooped up and spread around, and burns with a clean, smokeless flame.

It may not exactly be a “plug and play” replacement for hexamine tablets, but one does what one can. And if there’s one thing we can celebrate about model steam engineers, it’s their persistence. We got a bunch of them together last year for a Hack Chat with [Quinn Dunki], and their passion for making things move with steam was pretty impressive.

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Up Close And Personal With A MEMS Microphone

If you’ve ever wondered what lies beneath the barely visible hole in the can of a MEMS microphone, you’re in luck, because [Zach Tong] has a $10 pair of earbuds to sacrifice for the cause and an electron microscope.

For the uninitiated, MEMS stands for microelectromechanical systems, the tiny silicon machines that power some of the more miraculous functions of smartphones and other modern electronics. The most familiar MEMS device might be the accelerometer that gives your phone a sense of where it is in space; [Zach] has a deep dive into MEMS accelerometers that we covered a while back.

MEMS microphones seem a little bit easier to understand mechanically, since all they have to do is change vibrations in air into an electrical signal. The microphone that [Zach] tore down for this video is ridiculously small; the SMD device is only about 3 mm long, with the MEMS chip under the can a fraction of a millimeter on a side. After some overall views with the optical microscope, [Zach] opened the can and put the guts under his scanning electron microscope. The SEM shots are pretty amazing, revealing a dimpled silicon diaphragm over a second layer with holes etched right through it. The dimples on the diaphragm nest into the holes, forming an air-dielectric capacitor whose capacitance varies as sound waves vibrate the diaphragm.

The most visually interesting feature, though, might be the deep cavity lying behind the two upper surfaces. The cavity, which [Zach] says bears evidence of having been etched by the deep reactive ion etching method, has cool-looking corrugations in its walls. The enormity of the cavity relative to the thin layers covering it suggests it’s a resonating cavity for the sound waves.

Thanks to [Zach] for this in-depth look at a device that’s amazingly complex yet remarkably simple.

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The Superconference Badge Hack Chat

Join us on Wednesday, December 20 at noon Pacific for the Superconference Badge Hack Chat with Elliot Williams and Voja Antonic!

There’s a lot to get excited about when October rolls around and you know Supercon is right around the corner. Catching up with old friends, making new ones, hanging out in the alley, catching the talks, and of course the food. But at the top of everyone’s list has to be The Badge. Finding out what cool bit of technology is going to be built into the badge and figuring out exactly how you’re going to hack it once you get your greedy mitts on it — now that’s excitement!

join-hack-chatThe 2023 Supercon badge was quite a hit, at least judging by all the cool hacks that people came up with. But what exactly went into getting this badge into everyone’s hands? A lot of work, that’s what, along with a lot of blood, sweat, and tears. And while there was plenty of work to go around and a lot of shoulders to the wheel, a lot of the work fell to Elliot and Voja. They’re going to be hopping into the last Hack Chat of the year to talk all about this amazing badge, from concept to conference, and all the hellish steps in between.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 20 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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Hackaday Links: December 17, 2023

Disappointing news from the US Senate this week as the “AM Radio for Every Vehicle Act” failed to advance in the sausage-making legislative process. We’ve previously covered this bill, which aims to force vehicle manufacturers to provide the means to receive terrestrial AM broadcasts in their cars and trucks without the need for extra subscriptions or charges. The bill’s sponsors tried to get it through on a “unanimous consent” maneuver, but Senator Rand Paul decided he didn’t like the idea of the government mandating what equipment cars should have. The coverage we’ve seen on this bill leads us to believe its sponsors are missing the point. Instead of pitching this as an issue of freedom of choice in entertainment, what they should be concentrating on is the safety aspect of AM radio. We’ve seen how much the government has invested in keeping AM stations on the air in just about any foreseeable emergency, so it’s only natural to look at a car’s AM radio as essential safety equipment like airbags, antilock brakes, and backup cameras. Seems like that’s something that everyone can agree on.  Continue reading “Hackaday Links: December 17, 2023”

The Small And Silly Synth Now Even Smaller (But Just As Silly)

What do you do when you’ve carved out a niche for yourself as a builder of small and useless synthesizers? Why, build an even smaller and less useful synthesizer, of course!

If you’ve been paying even a minimal amount of attention you’ll know right away that this comes to use from [mitxela], who while not playing with volumetric POV displays is often found building smaller and smaller synthesizers, including putting them in DIN plug shells. The current synth is based on his “Silly Synth,” which puts all the guts for the synth inside a USB connector. This time around, though, it’s USB-C, and rather than fitting everything inside the connector shell, the entire synth sits on a PCB that’s smaller than a tiny piezo speaker. The whole thing runs on a CH32V003 microcontroller, and aside from a few support components and the right-angle USB-C plug, not much else.

The PCB is what really shines in [mitxela]’s design, especially the routing. He’s got a 20-pin QFN chip on one side of the board and the USB plug right behind it on the other side to deal with, plus the big through-holes for the speaker and the physical connections on the plug. It’s quite a crowded design, but it gets the job done. What’s more, he panelized the design so that mass production is possible; the reason for this is revealed at the end of the video below.

Pretty much every time we see one of these “smallest synth” videos we’re convinced that we’re seeing the lower limit of what’s possible, but every time, [mitxela] goes ahead and proves us wrong. That’s fine, of course — we don’t mind being wrong about something like this.

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Hackaday Podcast Episode 248: Cthulhu Clock Radio Transharmonium, Thunderscan, And How To Fill Up In Space

This week, Elliot sat down with Dan for the penultimate podcast of 2023, and what a week it was. We started with news about Voyager; at T+46 years from launch, any news tends to be bad, and the latest glitch has everyone worried. We also took a look at how close the OSIRIS-REx mission came to ending in disaster, all for want of consistent labels.

Elliot was charmed by a Cthulhu-like musical instrument, while Dan took a shine to a spark gap transmitter that’s probably on the FCC’s naughty list. Any sufficiently advanced technology is indistinguishably from magic, and we looked at the laser made possible by the magician-in-chief himself, C.V. Raman. Why would you stuff a PSU full of iron filings? Probably for the same reason you’d print fake markings on a 6502 chip. We also took a look at the chemistry and history of superglue, a paper tape reader that could lop off your arm, and rocket gas stations in space.

 

Grab a copy for yourself if you want to listen offline.

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Mods Turn Junk UPS Into A Long-Endurance Beast

If you’ve got a so-called uninterruptible power supply (UPS) on your system, you’re probably painfully aware that the “uninterruptible” part has some pretty serious limits. Most consumer units are designed to provide power during a black out only long enough to gracefully shut down your system. But with a few hacks like these, you can stretch that time out and turn it into a long-endurance UPS.

As many good stories do, this one starts in the trash, where [MetaphysicalEngineer] spotted an APC home office-style UPS. It was clearly labeled “broken,” but that just turned out to be a dead battery. While he could have simply replaced it with a 12-volt sealed lead-acid battery, [Meta] knew that his computer setup would quickly deplete the standard battery. A little testing showed him that a car battery would extend the run time significantly, especially if he threw in some extra cooling for the onboard inverter.

His final design uses a marine deep-cycle battery in a plastic battery box with the UPS mounted on top. The vacated battery compartment made a great place to add a cooling fan, along with a clever circuit to turn it on only when the beeper on the UPS sounds, with a bonus volume control for the annoying sound. He also added accessories to the battery box top, including a voltmeter, a USB charger, and a switched 12-volt power outlet. And kudos for the liberal use of fuses in the build; things could get spicy otherwise. The video below shows the entire build along with all the testing. [MetaphysicalEngineer] managed to triple the estimated runtime for the load he’s trying to power, so it seems like a win to us.

If your needs run more toward keeping your networking gear running through a blackout, you might want to check out this inverter-less DC UPS.

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