Russian Hacker Multiplies Value Of Boost Converter

September 4, 2016 by Elliot Williams 23 Comments

We have a love/hate relationship with LiIon batteries. They pack all this power in such a small and light package. But for running 3.3 V devices, they’re cumbersome. They need to be stepped down a little bit when they’re fully charged at 4.2 V, but then they need to be stepped up at the end of their charge around 3.0 V.

A simple boost or buck converter can’t do both jobs, although you’d be tempted because they can be purchased for peanuts online. So [Kirich] hacked cheap boost converters into the more capable SEPIC topology, which sell for nearly 10x as much. (Google translated version here.) The bottom line? With a little desoldering, a cut trace here and an extra inductor there, and [Kirich] had a very capable circuit that would maintain a constant 3.3 V output when the input swung between 1 V and 5 V.

If SEPIC power converters are foreign to you, have a read through Maxim’s white paper on the subject. Basically, it’s a boost converter with a capacitor in the middle that lets the output voltage drop below the input voltage. An extra inductor keeps the output side of this capacitor at ground potential (on average).

If you want more detail, [Kirich] doesn’t disappoint. He tested his modifications in multiple configurations on two different models of boost converter. As you’d expect with power circuitry, layout and trace length matters, and [Kirich] took good notes. This is a great read for the frugal hacker, or anyone who’s interested in boost/buck converters.

Speaking of boost/buck circuits, we’ve got some more links for you. This video from Sparkfun’s [Pete Dokter] is worth fifteen minutes, and if you want to get your hands really dirty in the construction of such circuits, this ATtiny-based boost converter circuit is fun to play with.

Thanks [kirillre4] for the great tip!

Tour De Force Battery Hacking

September 3, 2016 by Elliot Williams 23 Comments

Lithium-Ion batteries are finicky little beasts. They can’t be overcharged, overdischarged, overheated, or even looked at funny without bursting into flames. Inside any laptop battery pack, a battery charge controller keeps watch over all the little cells, and prevents them from getting damaged.

Of course, any “smart” device will sometimes make the wrong choices, and then it’s up to us to dig inside its brains and fix it. When [Viktor] got a perfectly good battery pack with a controller that refused to charge the batteries, he started off on what would become an epic journey into battery controllers, and the result is not just a fixed battery, but a controller-reprogramming tool, software, and three reversed controller chips so far.

Battery controller chips speak SMBus, and [Viktor] started out by building a USB-SMBus tool. It’s a clever use of a cheap eBay development board for a Cypress CY7C68013A USB microcontroller. Flashed with [Viktor]’s firmware and running his software on the host computer, a SMBus scan is child’s play.

The rest of the story is good old-fashioned hacking: looking for datasheets, reading industry powerpoints, taking wild guesses, googling for passwords, and toggling the no-connect pins while booting the controllers up. We’re not going to argue with results: the bq8030, R2J240, and M37512 controllers have all given up their secrets, and tools to program them have been integrated into [Viktor]’s SMBusb tool.

In short, this is one of the nicest hard-core hacks we’ve seen in a while. Kudos [Viktor]! And thanks for the SMBus tool.

Amazon Dash Button Finds Your Phone

August 31, 2016 by Elliot Williams 41 Comments

This scene replays quite often in our house: my wife has misplaced her cell phone so she asks me to call her. But where did I leave my cell phone? And the race is on! Who will find their phone first to call the other?

[Zapta] solves this problem with his Phone Finder. The system comes in two parts: a base station with WiFi that’s also connected to the house’s phone line, and an arbitrary number of Amazon Dash buttons that trigger dialing commands.

[Zapta] presses a Dash button, which connects over WiFi to the base station. The base station recognizes the MAC address of the button, looks up and dials the corresponding missing cell phone. This solves the need-a-phone-to-find-a-phone problem very neatly, and since Dash buttons are dirt cheap they can be scattered liberally around the house. They’re clearly marked “his” and “hers” suggesting a similar domestic dynamic.

If we were implementing the base station from scratch, we’d probably try to figure out how a single ESP8266 could do all of the heavy lifting, but browsing through [Zapta]’s GitHub and the included circuit diagram (PDF) demystifies the phone-line interface.

In the early days of cordless phones, we used to joke that a solution to losing them would be to attach a string and tie them to the wall. (Luddites!) We’re glad to see [Zapta] take this project in the opposite direction — using technological overkill to solve the unintended problems that arise from technological progress.

Fixing The Ampere: Redefining The SI Unit

August 30, 2016 by Elliot Williams 105 Comments

We all know that it’s not the volts that kill you, it’s the amps. But exactly how many electrons per second are there in an amp? It turns out that nobody really knows. But according to a press release from the US National Institute of Standards and Technology (NIST), that’s all going to change in 2018.

The amp is a “metrological embarrassment” because it’s not defined in terms of any physical constants. Worse, it’s not even potentially measurable, being the “constant current which, if maintained in two straight parallel conductors of infinite length, of negligible circular cross-section, and placed 1 meter apart in vacuum, would produce between these conductors a force equal to 2 x 10–7 newton per meter of length.” You can’t just order a spool of infinite length and negligible cross-section wire and have it express shipped.

So to quantify the exact number of electrons per second in an amp, the folks at NIST need an electron counter. This device turns out to be a super-cooled, quantum mechanical gate that closes itself once an electron has passed through. Repeatedly re-opening one of these at gigahertz still provides around a picoamp. Current (tee-hee) research is focused on making practical devices that push a bit more juice. Even then, it’s likely that they’ll need to gang 100 of these gates to get even a single microamp. But when they do, they’ll know how many electrons per second have passed through to a few tens of parts per billion. Not too shabby.

We had no idea that the amp was indirectly defined, but now that we do, we’re looking forward to a better standard. Thanks, NIST!

Thanks [CBGB123B] for the tip!

HF-Powered Drone Antenna

August 24, 2016 by Elliot Williams 46 Comments

Amateur radio has a couple of sweet allocations in the VHF bands, but because the signals don’t reflect off the ionosphere like shortwave signals, the use is limited basically to line-of-sight. One workaround is to use a repeater with a tall antenna, but that requires a lot of infrastructure or a mountainside lair.

What if you could just fly your antenna up in a drone? Well, for starters, you’d run out of batteries pretty quickly unless you could power it remotely. And if you try to tether it, the supply wires end up being too heavy to lift. Or do they?!?!

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Charliplexed 7-Segment Display Takes Advantage Of PCB Manufacturers

August 23, 2016 by Elliot Williams 32 Comments

Cutting out precise shapes requires a steady hand, a laser cutter, or a CNC mill, right? Nope! All you need is PCB design software and a fabrication facility that’ll do the milling for you. That’s the secret sauce in [bobricius]’s very pleasing seven-segment display design.

His Hackaday.io entry doesn’t have much detail beyond the pictures and the board files, but we’re not sure we need that many either. The lowest board in the three-board stack has Charlieplexed LEDs broken out to six control pins. Next up is a custom-routed spacer board — custom routed by the PCB house, that is. And the top board in the stack is another PCB, this one left clear of copper where the light shines out.

We want to see this thing lit up! We’ve played around with using PCB epoxy material as a LED diffuser before ourselves, and it can look really good. The spacers should help even out the illumination within segments, while preventing bleed across them. Next step? A matrix of WS2812s with custom-routed spacers and diffusers. How awesome would that be?

All About Biosignals

August 23, 2016 by Elliot Williams 14 Comments

DIY medical science is fun stuff. One can ferret out many of the electrical signals that make the body run with surprisingly accessible components and simple builds. While the medical community predictably dwells on the healthcare uses of such information, the hacker is free to do whatever he or she wants.

A good first start is to look at the relatively strong electrical signals coming off of the heart and other muscles. [Bernd Porr] has put together a simple bioamplifier circuit, and his students have made a series of videos explaining its use that’s well worth your time if you are interested in these things.
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