Will Nickel-Hydrogen Cells Be The Energy Storage Holy Grail?

September 27, 2023 by Jenny List 38 Comments

You may have heard us here remarking in the past, that if we had a pound, dollar, or Euro for every miracle battery technology story we heard that was going to change the world, we would surely be very wealthy by now. It’s certainly been the case that many such pronouncements refer to promising chemistries that turn out only to be realizable in a lab, but here there’s news of one with a bit of pedigree. Nickel hydrogen batteries have a long history of use in space, and there’s a startup producing them now for use on the ground. Could they deliver the energy storage Holy Grail?

The cathode in a nickel-hydrogen battery is formed by nickel hydroxide, and the anode is formed of hydrogen. If a gas as an anode sounds far fetched, we’re guessing that their structure is similar to the zinc-air battery, in which zinc hydroxide forms in a paste of powdered zinc, and works against oxygen from the air over a porous conductive support. What gives them their exciting potential is their ability to take more than 30,000 charge/discharge cycles, and their relative safety when compared to lithium ion cells. Hydrogen in a pressure vessel might not seem the safest of things to have around, but the chemistry is such that as the pressure increases it reacts to form water. The cost of the whole thing is reduced further as new catalysts have replaced the platinum used by NASA on spacecraft.

We really hope that these batteries will be a success, but as always we’ll wait and see before calling it. They may well be competing by then with the next generation of zinc-air cells.

Feed Your Fasteners In Line, With A Bowl Feeder

September 26, 2023 by Jenny List 30 Comments

If you spend much time around industrial processes, you may have seen a vibrating bowl feeder at work. It’s a clever but simple machine that takes an unruly pile of screws or nuts and bolts, and delivers them in a line the correct way up. They do this by shaking the pile of fasteners in a specific way — a spiral motion which encourages them to work to the edge of the pile and align themselves on a spiral track which leads to a dispenser. It’s a machine [Fraens] has made from 3D printed parts, and as he explains in the video below the break, there’s more to this than meets the eye.

The basic form of the machine has a weighted base and an upper bowl on three angled springs. Between the two is an electromagnet, which provides the force for the vibration. The electromagnet needed to be driven with a sine wave which he makes with an Arduino and delivers as PWM via an H-bridge, but the meat of this project comes in balancing the force and frequency with the stiffness of the springs. He shows us the enormous pile of test prints made before the final result was achieved, and it’s a testament to the amount of work put into this project. The final sequence of a variety of objects making the march round the spiral is pure theatre, but we can see his evident satisfaction in a job well done.

Oddly this isn’t the first bowl feeder we’ve seen, though it may be one of the most accomplished. We particularly like this tiny example for SMD parts.

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How To Chase The Beam With A Z80

September 26, 2023 by Jenny List 23 Comments

The more accomplished 8-bit microcomputers of the late 1970s and early 1980s had a dedicated display chip, a CRT controller. This took care of all the jobs associated with driving a CRT display, generating the required timing and sequencing all the dots to make a raster. With a CRT controller on hand the CPU had plenty of time to do other work, but on some cheaper machines there was no CRT controller and the processor had to do all the work of assembling the display itself.

[Dr. Matt Regan] had a Sinclair ZX81 which relied on this technique, and he’s put up the first of what will become a series of videos offering a deep dive into this method of creating video. The key to its operation lies in very careful use of timing, with operations executed to keep a consistent number of clock cycles per dot on the display. He’s making a very low resolution version of the display in the first video, which he manages to do with only an EPROM and a couple of 74 logic chips alongside the Z80. We’re particularly impressed with the means of creating the sync pulses, using opcodes carefully chosen to do nothing of substance except setting a particular bit.

This method of assembling a display on such a relatively slow microprocessor has the drawback of no means of creating a grayscale, and of course it’s only available in glorious black and white. But it’s the system which gave a first experience of computing to millions, and for that we find the video fascinating. Take a look, below the break.

If this has caused you to yearn for all things Sinclair, read our tribute to the man himself.

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A Pulse Of Annoyance About Oscillators, Followed By A Flyback Of A Rant

September 26, 2023 by Jenny List 38 Comments

Everyone likes to play with high voltages, right?. Even though the danger of death goes up with every volt, it’s likely that a few readers will have at some time or other made fancy long sparks. You’re reading this so you lived to tell the tale, and we’d only ever counsel only doing so safely, but the point of this piece lies not in the volts themselves but in a touch of frustration at the voltage generators. There’s a circuit I see so often which annoys me every single time, so here if you don’t mind I’m going to deliver both a little rant and a look into flyback converters.

It’s Got Coils, so It’s A Transformer

A power supply with the lid removed, visible is a large transformer — Linear power supplies with a mains transformer are a surprisingly rare sight now. Dilshan Jayakody, CC BY-SA 2.0.

How does a transformer work? An alternating current in a primary winding induces an opposite current in its secondary winding. The voltage out is equal to the turns ratio times the voltage in. Thus if you want to make a high voltage, it’s simply a case of finding a transformer with the right turns ratio, and applying the right AC to the input.

A handy choice for a high voltage transformer has been for years a TV line output transformer, also sometimes known as a flyback transformer. You could find these in CRT displays and TVs, and they consist of a square ferrite core with a big chunky high voltage overwinding for the CRT anode circuit and a load of lower voltage windings. TV designers were always out to save on parts costs, so they often had windings for all the voltage rails inside the set as well as the anode voltage, using the timebase as a crude switching power supply. Continue reading “A Pulse Of Annoyance About Oscillators, Followed By A Flyback Of A Rant” →

Dark Trace CRTs, Almost The E-Ink Of Their Time

September 25, 2023 by Jenny List 33 Comments

When you’ve been a fact-sponge for electronics trivia for over four decades, it’s not often that an entire class of parts escapes your attention. But have you seen the Skiatron? It’s a CRT that looks like a normal mid-20th-century tube, until it’s switched on. Then its secret is revealed; instead of the glowing phosphor trace we’d expect, the paper-white screen displays a daylight-readable and persistent black trace. They’re invariably seen in videos of radar installations, with the 360 degree scans projected onto large table-top screens which show the action like a map. It’s like e-ink, but from the 1940s. What’s going on?

Two photos of the same crystalline rock, the top one is white, the bottom one is purple. — The tenebrescent mineral Hackmanite, before and after UV exposure. Leland Green…, CC BY-SA 2.0 and CC BY-SA 2.0.

The phosphor coating on a traditional CRT screen is replaced by a halide salt, and the property on which the display relies is called tenebrescence, changing colour under the influence of radiation. This seems most associated online with UV treatment of some minerals and gemstones to give them a prettier look, and its use a s a display technology is sadly forgotten.

A high-school physics understanding of the phenomenon is that energy from the UV light or the electron beam in the case of the tube, places some electrons in the crystal into higher energy levels, at which they absorb some visible light wavelengths. This is reversible through heat, in some substances requiring the application of heat while in others the heat of room temperature being enough. Of course here at Hackaday we’re hands-on people, so into the EPROM eraser went a small amount of table salt in a makeshift dish made of paper, but sadly not to be rewarded by a colour change.

On a real dark-trace CRT the dark trace would be illuminated from behind by a ring light round the glass neck of the tube. An interesting aside is that, unlike phosphor CRTs, they were more suitable for vertical mounting. It seems that small amounts of phosphor could detach themselves from a vertically mounted screen and drop into the electron gun, something that wasn’t a problem for tenebrescent coatings.

This display tech has shuffled off into the graveyard of obsolescence, we’re guessing because CRT technology became a lot better over the 1950s, and radar technologies moved towards a computerised future in which the persistence of the display wasn’t the only thing keeping the information on the screen. It seems at first sight to be a surprise that tenebrescent coatings have never resurfaced in other displays for their persistence, but perhaps there was always a better alternative whether it was ultra-low-power LCDs or more recently e-ink style devices.

For more bleeding-edge 1950s radar displays, we’ve previously brought you Volscan, a radar with an early form of GUI, which no doubt was one of those which consigned dark-trace CRTs to history.

Hackaday Prize 2023: Abuse A Reference Chip For A Cheap Instrument

September 25, 2023 by Jenny List 11 Comments

A Rogowski coil is a device for measuring AC current that differs from a conventional current transformer in that it has no need to encircle the conductor whose current it measures. They’re by no means cheap though, so over time we’ve seen some interesting variations on making one without the pain in the wallet. We particularly like [Stephen]’s one, because he eschews exotic devices for an interesting hack on a familiar chip. He’s taken the venerable TL431 voltage reference chip and turned it into an op-amp.

We had to look at the TL431 data sheet for this one and shamefacedly admit that since we’d only ever used the chip as a voltage reference, we hadn’t appreciated this capability. In this mode, it’s a op-amp with the inverting input connected to a fixed rail, so it can accept a feedback network to its non-inverting input just like any other. He’s using it as both integrator and amplifier, as well as, of course, in a more conventional power supply.

We like the instrument, and the use of the TL431 in an unexpected manner is the cherry on the cake. Here’s a previous Rogowski circuit using more conventional parts. You can dive a bit more into the theory, too.

Hackaday Prize 2023: Computer Vision Guides This Farm Mower

September 24, 2023 by Jenny List 8 Comments

It’s a problem common to small-scale mixed agriculture worldwide, that of small areas of grass and weeds that need mowing. If you have a couple of sheep and enough electric fence there’s one way to do it, otherwise, if you rely on machinery, there’s a lot of hefting and pushing a mower in your future. Help is at hand, though, thanks to [Yuta Suito], whose pylon-guided mower is a lightweight device that mows an area defined by a set of orange traffic cones. Simply set the cones around the edge of the plot, place the mower within them, and it does the rest.

At its heart is a computer vision system that detects the cones and estimates distance from them by their perceived size. It mows in a spiral pattern by decreasing the cone height at which it turns, thus covering the whole area set out. Inside is a Raspberry Pi doing the heavy lifting, and because it’s designed for farmland rather than lawns, it has an adaptive track system to deal with obstacles. In its native Japan there is an ageing rural population, so it is particularly suitable for being operated by an older person. See it in action in the video below the break.

A robotic mower aimed at farms is certainly unusual here, but we’ve seen a lot of more conventional lawnmowers.

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