Variable Width 3D Printing The Hard Way

The problem: you want to produce varying line thicknesses when 3D printing. The solution, if you are the Liqtra company, appears to be to put seven print heads together and enable one for thin lines, all of them for thick lines, and something in between for everything else. The technical details are scant, but from the video below and some pictures, you can get a general idea.

There are some obvious benefits and drawbacks. You’d expect that for the right kind of part, this would be fast since you are essentially laying down seven tracks at once. The downside is your track width varies in pretty course steps, assuming you have to use the maximum width of each nozzle to prevent gaps. New slicing software is a must, too.

The demos and pictures show multiple filament colors because it photographs well, but you’d assume in practice that you would use seven spools of the same material. The good thing is that you could print with a single nozzle where that’s important. We assume all the nozzles are the same size, and that will control the practical layer height, but that’s a small price to pay.

The company claims a much faster print, but as we mentioned, this will depend on the specific printed part. They also claim inter-layer strength increases as well, although we found that surprising. This is probably overkill for home users, but we imagine this would be an interesting technology for people trying to run production quantities through a printer.

We don’t remember seeing this approach with a homebrew printer, although having multiple extruders into one or multiple nozzles isn’t unusual anymore. It seems like you could experiment with this kind of technology pretty readily. Of course, there’s more than one way to speed up production.

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Salty Refrigeration Is Friendly To The Environment

Widespread use of refrigerators is a hallmark of modern society, allowing people to store food and enjoy ice and cold beverages. However, a typical refrigerator uses gasses that are not always good for the environment. Now the Berkeley National Lab says they can change that using ioncaloric cooling, a new technique that uses salt as a refrigerant.

The new technique involves using ions to drive a solid-to-liquid phase change which is endothermic. Unlike some similar proposals, the resulting liquid material would be easy to pump through a heat exchanger. In simple terms, it is the same process as salting a road to change the melting point of ice. In this case, an iodine-sodium salt and an organic solvent combine. Passing current through the material moves ions which changes the material’s melting point. When it melts, it absorbs heat. When it resolidifies, it releases heat.

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Is It A Game? Or A Calculator?

If you are a certain age, you probably remember the Mattel Football game. No LCD screen or fancy cartridges. Just some LEDs and a way to play football when you should be in class. While these might seem primitive to today’s kids, they were marvels of technology in the 1970s when they came out. [Sean Riddle] looks, well, not exactly at the games, but more like in them. As it turns out, they used chips derived from those made for calculators.

[Sean’s] post is a glimpse into this world of over four decades past. Football was actually the second electronic game from Mattel. The first one was Auto Race. There were also games called Space Alert, Baseball, and Gravity. Inside each are quad in-line packages with 42 pins, a Rockwell logo, and a custom part number.

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PCB Gets Weighty Assignment

[Curious Scientist] tried building an integrated strain gauge on a PCB, but ran into problems. Mainly, the low resistance of the traces didn’t show enough change under strain to measure easily. Even placing a proper strain gauge on the PCB had limitations. His new design uses a bridge design to make the change in the gauges usefully large. You can see a video of the project below.

Bridging strain gauges isn’t a new idea. However, the novelty of this design is that the PCB has cantilever beams that facilitate the weighing. Standoffs mount a plate to the beams so that weight on the plate cause deformation on the beam that the strain gauges can measure.

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Excuse Me, Your Tie Is Unzipped

If you ask your typical handyperson what’s the one thing you need to fix most things, the answer might very well be duct tape. But second place — and first place in some circles — would have to be zip ties. These little wonders are everywhere if you look for them. But they are a relatively recent invention and haven’t always had the form they have today.

The original zip tie wasn’t called a zip tie or even a cable tie. In 1958 they were called Ty-Raps and produced by a company called Thomas and Betts. Originally meant to improve aircraft wiring harnesses, they found their way into various electronic equipment and packaging uses. But they’ve also become helpful in very unusual places too. A policeman trying to round up rioters would have problems carrying more than a few conventional handcuffs. But flexible cuffs based on zip ties are lightweight and easy to carry. Colon surgeons sometimes use a modified form of zip tie during procedures.

History

Maurus Logan worked for the Thomas and Betts company. In 1956, he was touring an aircraft manufacturing plant. Observing a wiring harness being put together on a nail board, similar to how car harnesses are made, he noted that the cables were bundled with waxed twine or nylon cord. A technician had to tie knots in the cord, sometimes cutting their fingers and often developing calluses. In addition, the twine was prone to fungal growth, requiring special treatment.

Logan kept turning the problem over in his mind and tried various approaches. By 1958, he had a patent for the Ty-Rap. The tie was lightweight, easy to install, easy to remove, and inexpensive.

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Stewart Platform Keeps Its Eye On The Ball

Although billed as a balancing robot, [Aaed Musa’s] robot doesn’t balance itself. It balances a ball on a platform. You might recognize this as something called a Stewart platform, and they are great fun at parties if you happen to party with a bunch of automation-loving hackers, that is. Take a look at the video below to see the device in action.

If you want to duplicate the project, there’s a bit of expense, but the idea behind it is explained in the video. Much of the robot is 3D printed with threaded inserts. Even the ball is 3D printed in two parts along with a cubic connector to hold the two hemispheres together. The acrylic platform was cut with a water jet, although you could just as easily have cut it with hand tools.

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Something’s Rotating In The State Of Denmark: A Clock

If you visit the Copenhagen City Hall, you’ll see an ornate mechanical clock. By itself, this is unremarkable, of course. There are plenty of ornate clocks in city halls around the world, but this one has a fascinating backstory that starts with a locksmith named Jan Jens Olsen. Unfortunately, Jens didn’t actually complete the clock before his death. It would take 12 years to put together the 15,448 individual parts. However, he did manage to see most of the clock that he had been designing for 50 years put together.

Jens was 60 when he started constructing the clock, but the story starts when he was only 25. In Strasbourg, the young locksmith saw an astronomical clock with a perpetual calendar in a cathedral. He was fascinated and returned several times to study the mechanism. Around the age of 30, Jens had moved to watchmaking and had a keen interest in astronomy — he was a founding member of the Danish Astronomical Society. Perhaps it was the combination of these two interests that made it inevitable that he would want to build a precise astronomically-correct clock.

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