Making Teeny Clamps With Hand Tools

Sometimes you need a small clamp, and sometimes it’s nice to use tools you’ve made yourself. [Neil] from [Pask Makes] delivers on both counts, with incredibly cute little clamps that he whipped up in his own home shop. You can even make them with hand tools!

The first step is to cut out a section of flat steel bar, and then drill a hole in the middle. The flats that form the key clamping surfaces can then be cut using a hacksaw. From there, it’s a matter of cleaning up the resulting blank with a file to take off sharp edges and neaten up the flats.

Drilling and tapping the main hole through the bottom of the clamp is the next job, and getting the hole straight and true is key to making a good usable clamp. The video shares tips on how to do this with even a simple cordless drill, by using a vice and a wood guide to keep things on track. The swiveling nut is then made out of a piece of round bar, and installed on the end of a bolt to create a nice clamping surface. A cute little brass handle is used to tighten it up.

It’s a useful tool, and the video goes on to show how the clamp can be made more quickly using higher-end facilities. While small clamps can be had cheaply, the video notes that making tools is fun and we think that’s as good a reason as any to make your own.

We’ve seen [Neil]’s work before, particularly in the case of this stunning “bladeless fan” build. Video after the break.

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Building A Big Ol’ Powerful Wheelbarrow

Sometimes you’ve gotta haul big heavy loads around a wide area. Regular wheelbarrows are fine, but it can quickly grow tiring when one has to make multiple trips. [Workshop from Scratch] instead elected to build a powered wheelbarrow, with plenty of grunt to shift loads about.

The build is absolutely from the ground up, welded up from sections of steel RHS, and given rear steering for plenty of maneuverability. The actual job of steering is handled by a rack repurposed from automotive use, set up with a single-sided attachment to the rear wheel assembly. It’s quite a neat and tidy way of doing the job, and seems to work well. Drive is sent to the front wheels through a hydrostatic lawnmower transmission. A 17-horsepower engine provides plenty of grunt for the job at hand, even coming with electric start already fitted for the ultimate in ease-of-use.

It’s impressive to see just how much of the rig was put together from raw materials; even the fuel tank was fabricated in steel. We’ve seen similar builds from [Workshop from Scratch] before, like this tidy bandsaw. Video after the break.

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Fractal Vise Holds Odd-Shaped Objects Tight

A regular vice is great if you want to clamp rectangular objects, but it can fall down a little with more complex shapes. Inspired by an ancient vise [Chris Borge] whipped up his own 3D-printed fractal clamping tool.

The inspiration for this one comes from the [Hand Tool Rescue] video that shows of the clever mechanism. The vice uses a series of interlocking parts that can freely articulate to grip the object of interest via several protruding fingers. In reproducing the design, [Chris] had some issues initially with the joints, but settling on a dovetail similar to that of the original metal vice which got things working nicely.

[Chris] notes that while the design works, it could still use some refinement. Silicone or rubber tips on the fingers could give the vice better grip, and there remain some flexural issues that could be improved. Overall, however, it’s a useful table vice for small jobs on weird shaped things. We’ve seen 3D-printed vices before, particularly in the PCB vice space, but the grip scheme user here is totally unique.

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Custom Car Horn Makes Many Sounds

A regular car horn is fine, but lacks finesse for more subtle communication. For example, some car horns aren’t particularly adept at short indicatory honks, and can only blare loudly regardless of the situation. For a fancier solution, [Tom Hammond] whipped up a custom car horn capable of playing a wide variety of sounds.

The system uses the Adafruit Audio FX board. This is a unique part, which is designed to enable people to build sound-based projects without the need for a microcontroller or any other similar hardware. Instead, the device can be connected to a computer over USB in mass storage mode, and its 16MB in-built memory can be loaded with sound files. It then plays these when buttons are pressed, hooked up to its 11 trigger inputs.

The Audio FX board has its output hooked up to a 120W amplifier, which then feeds into a pair of 15W PA-style horns. These are incredibly loud devices, though lack bass, so they’re really only good for throwing low-quality sound out in a noisy environment. For a car horn, that’s perfect.

The result is that [Tom] can press a number of buttons on his dash to play different sounds, from courtesy honks to animal noises and obnoxious sound effects. The great thing is that the sounds in question can be easily customized to the user’s tastes. [Tom] also deserves a tip of the hat for explaining in great detail how to actually install the project in the average car.

We don’t often see car horns around these parts, though they do make for an awfully loud alarm clock. If you’ve got your own nifty car accessories that you’re cooking up, be sure to drop us a line!

3D Printed Parts Make For A Quick Electric Scooter Build

Sometimes, walking even a short distance can grow boring if it’s a part of your regular routine. [Alexandre Chappel] found himself in just such a position, so elected to quickly whip up a scooter to get around on.

The build is very much of the “parts laying around the shop” genre. An old skateboard deck was fitted with nice rubber scooter wheels and a set of handlebars thanks to a series of 3D printed parts. Unfortunately, the first revision had problems with flex in the skateboard deck, which isn’t designed to take the full weight of an adult human standing on one leg. Another skateboard deck was pressed into service, reinforced with a metal pipe for added strength.

From there, [Alexandre] set about creating a front-wheel-drive system using a power drill, several shaft extensions, and a right-angle drive. Clamped to the handlebar tube, the drill’s trigger is controlled via a twist throttle linked up by a string.

It’s not the easiest scooter to ride, with a bit too much torque from a standing start and somewhat scary handling characteristics at times. However, we’re sure with some practice and some tweaks, [Alexandre] will have a useful ride on his hands. If you prefer something wilder, however, consider this walking scooter build. Video after the break.

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Zooming Through The Mandelbrot Set On An Atari

The Mandelbrot set, according to Wikipedia, is “the set of complex numbers c for which the function f_{c}(z)=z^{2}+c does not diverge.” Even if you don’t understand the mathematics behind it, you’ve likely seen the complicated fractal images generated by zooming in on the border of the Mandelbrot set. [Scott Williamson] not only got this set rendering on an Atari, but managed to create animated videos of the results. 

Emulators were key to the project’s success.

Doing the work was no mean feat. While it takes just 10 lines of Atari BASIC to render the set on an Atari 800, getting the animations made and into a modern video format took much effort. [Scott] used the Atari800Win-PLus emulator to zoom in on a variety of locations on the fractal curve and recorded the results over a weekend.

However, compositing the various frames into smooth-scrolling videos took more effort, with a Python script and ffmpeg required to stitch everything together into the results you see on YouTube. The final videos were combined with Atari chiptune music from [Adam Sporka] to help round out the presentation.

The result is reminiscent of an old-school demo, even if everything here was assembled slowly on modern computers from the raw Atari output. We’ve seen other great Mandelbrot feats before, too, like this real-time explorer built on an FPGA. Video after the break.

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Reverse Engineering A Very Cheap Fitness Band

With the rise of big-name smartwatches in the marketplace, there are also a smattering of lower-end offerings. The M6 fitness band is one of them, and [Raphael] set about hacking the cheap device with a custom firmware of his own creation.

The M6 band, which sells for around $6, appears to trade on name similarity to the more expensive (~$50) Xiaomi Mi Smart Band 6 fitness tracker. Upon disassembly, [Raphael] found that the system-on-chip running the show is a Telink TLSR8232. It’s paired with a 160×80 display, a small LiPo battery for power, and a vibration motor and what appears to be a fake heart rate sensor.

[Raphael] wanted to flash the SOC with a new firmware, and learned a lot from code for a similar part created by [atc1441]. It took some time to figure out how to program the chip using the somewhat oddball SWire interface, but [Raphael] persevered and eventually got things going after much research and experimentation.

From there, it was yet further work to figure out how to read the capacitive button input as well as how to drive the screen, but [Raphael] succeeded in the end. The final result was whipping up a firmware that allowed him to read Bluetooth Low Energy soil moisture sensors he has installed in his plants at home.

It’s not [Raphael], aka [rbaron]’s first bite at the cherry; we’ve featured his efforts in hacking similar fitness bands before! Video after the break.

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