Titanium Coating Is Actually Pretty Straightforward

[Justin] enjoys tinkering in his home lab, working on a wide variety of experiments. Recently, he’d found much success in coating objects with thin layers of various metals with the help of a DC sputtering magnetron. However, titanium simply wouldn’t work with this setup. Instead, [Justin] found another way.

As it turns out, coating with titanium is quite achievable for even the garage operative. Simply run current through a titanium wire, heating it above 900 degrees in a vacuum. This will create a shower of titanium atoms that will coat virtually anything else in the chamber. [Justin] was able to achieve this with little more than some parts from Home Depot, a vacuum pump, and a cheap glass jar. He was able to produce a nice titanium oxide finish on a knife blade, giving that classic rainbow look. Coating crystals was less straightforward, but the jet black finish achieved was impressive nonetheless.

[Justin] plans to upgrade his vacuum rig further, and with better process control, we’d expect even better results. The earlier work is also very relevant if you’re interested in creating fine coatings of other materials. Video after the break. Continue reading “Titanium Coating Is Actually Pretty Straightforward” →

Guitar Hero Controller Gets A New Musical Life

Guitar Hero was a big deal, right up until it wasn’t. The best efforts of the video game industry couldn’t resurrect the once-off rush of enthusiasm for rhythm gaming, and thrift stores around the globe are now littered with little plastic instruments. [Analog Sketchbook] decided to give one of these guitars for the Wii a new life, repurposing it as a synth controller.

The build is a straightforward one, thanks to the prevalence of modern maker solutions to electronic problems. Hooking up to the guitar is a solved problem, with an Adafruit Nunchucky breakout board allowing the Guitar Hero controller to be connected via jumper wires to the Raspberry Pi’s IO pins.

Communication is via I2C, and is easy to work with in Pure Data, running on the Pi. [Analog Sketchbook] created a patch that runs a synthesizer, controlled by the buttons and controls on the guitar itself. With this setup, you could create any number of different routines to allow the guitar to be played differently. We’d love to see a chiptune-esque arpeggio patch, or something that plays fat FM synth tones a la the Genesis, but that’s just our opinion. The sky really is the limit here, with plenty of grunt on the Pi for various forms of synthesis.

It’s a fun build that gives new life to an otherwise forgotten gaming accessory. We’ve seen them repurposed before too, as far back as 2010. Video after the break.

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Choosing The Right Battery For Your Electric Vehicle Build

Many a hacker has looked at their scooter, bike, or skateboard, and decided that it would be even better if only it had a motor on it. Setting out to electrify one’s personal transport can be an exciting and productive journey, and one that promises to teach many lessons about mechanical and electronic engineering. Fundamentally, the key to any build is the battery, which has the utmost say in terms of your vehicle’s performance and range. To help out, we’ve prepared a useful guide on selecting the right battery for your needs.

One Chemistry To Rule Them All

Batteries come in all shapes and sizes, and a variety of different chemistries that all have their own unique properties and applications. When it comes to small electric vehicles, it’s desirable to have a battery with a low weight, compact size, plenty of current delivery for quick acceleration, and high capacity for long range.

30 years ago, options were limited to lead acid, nickel cadmium, and nickel metal hydride batteries. These were heavy, with low current output, poor capacity, and incredibly slow charge times. Thankfully, lithium polymer batteries have come along in the meantime and are more capable across the board. Offering huge discharge rates, fast charging, light weight and high capacity, they’re undeniably the ultimate choice for a high performance electric vehicle. They’re also wildly popular, and thus cheap, too!

There are some hangups, however. It’s important to keep all the cells in a pack at the same voltage in order to avoid cells back-charging each other. This can cause damage to the pack, or even explosions or fire. Maintaining the battery voltages to avoid this is called “balancing”. It can be handled in various ways, depending on the exact style of battery you’re using, as we’ll cover later.

Additionally, lithium batteries do not like being over-discharged. As a rule of thumb, it’s a good idea not to let your batteries drop below 3.0 V per cell. Failure to keep this in check can lead to ruining a pack, hurting its maximum capacity and ability to deliver current.

There are thankfully ways around these issues, and which ones you use depends on the battery you choose for your application. Continue reading “Choosing The Right Battery For Your Electric Vehicle Build” →

Reading Light Not Quite Powered By Your Favorite Hot Beverage

Thermoelectric devices are curious things, capable of generating electricity via the Seebeck effect from a temperature differential across themselves. The Seebeck effect does not produce a huge potential difference, but when employed properly, it can have some useful applications. [MJKZZ] decided to apply the technology to build a reading light, powered by a hot cup of coffee.

The build is based around four Peltier modules, 40mm x 40mm in size, sandwiched between a pair of copper sheets. The modules are wired in series to create a greater output voltage, and an aluminium heatsink is fitted to one side to create a higher temperature differential. The set-up produces just 230 mV from human body temperature, but over 8 volts when warmed directly with a heat gun. Boiling water in a mug produces a more restrained 2.1V output.

On its own, this voltage is a little weak to do anything useful. Thus, the electricity from the Peltier modules is fed through a joule thief, which helps step up the voltage to a more useful range to run an LED. With a mug of coffee on the copper plate, the assembly isn’t quite able to light the LED enough to allow the user to read comfortably. However, it flickers into life just a touch, demonstrating the basic concepts in action.

While it’s not the most practical build, and it’s likely to cool your coffee faster than you’d like, it’s a fun project that serves to educate about the mechanics of the Seebeck effect and using Peltier devices to generate it. Another fun application is to use them in a cloud chamber. Video after the break.

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The Hacker History Of Music Technologies

Music throughout history has been inspired and changed by hackers and makers, and never moreso than in the 20th century. Helen Leigh is one such hacker, who brought a talk to Supercon to give us a crash course in the history of recording, electronics and music, and what the maker movement is doing in the music world today.

The tape recorder was an invention that kicked off a golden period of exploration in sound. Beginning in World War II, the Nazi propaganda machine cut and spliced recorded materials and disseminated them across broadcasting stations in Europe. To the astonishment of the Allies, certain German officials appeared to be making broadcasts from different studios at the same time, due to the high quality of the recording hardware. After the war, this technology was discovered by a group of Parisian recording artists who began to experiment with an art that became known as musique concrète, using tape hardware in weird and wonderful ways to create new sounds heretofore unheard in nature.

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3D-Printed Moiré Illusion May Just Drive You Crazy

Moiré illusions can be visually captivating, particularly when a little rotational motion is thrown in the mix. [Dushyant Ahuja] was a fan of these moving Moiré sculptures he’d seen around the place, and decided to create his own.

The build is based around spinning two spoked discs in opposite directions, such that the spokes create moving Moiré patterns as they turn. To achieve this, the discs were 3D printed, along with a central housing containing two 12 volt gear motors. 3D printed gears are used to allow both discs to rotate about the same axis. Nominally, the motors spin relatively slowly, generating a pleasing, hypnotic effect when turning the discs.

The drivetrain is under the control of an ESP8266, though [Dushyant] notes that to get the basic effect, one need only connect the motors to a 12 volt power supply and let them run. However, future plans involve adding some LEDs for bling, and varying the motor speed to create yet more complex effects. With the microcontroller already installed, upgrades should be a cinch.

Moiré effects are good for everything from guiding ships to taking precision measurements. If you’ve found a new application for these confounding line patterns, be sure to let us know! Video after the break.

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City Clock Is Beautiful Tribute To Parisian Architecture

Binary clocks are often created as a programming exercise, or to display the time in a project with the minimal practical components. Displaying the time in binary needn’t always be for practicalities sake, however. The City Clock shows that it can be applied quite artfully, too.

The electronic side of things is simple – an Arduino Nano runs 13 LEDs, with a digital IO pin for each. Including a real time clock module is optional, though we imagine pretty essential if you wish the clock to keep accurate time. The LEDs are fitted into a grid, which is fitted behind the windowed facade of the building. This helps block light leaks between adjacent segments, giving a more polished look to the final design. The whole assembly is built out of lasercut wood, making it a quick and easy build if you’ve got such a tool handy.

It’s a simple concept, but one that is particularly striking in action. Even to those unaware of its horological abilities, it presents the appearance of a living building, with inhabitants switching lights on and off throughout the day. It would make an excellent bookshelf or coffee table piece, and we’re highly tempted to give building our own a go. Video after the break.

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