Supercon 2023: Building A Portable Vectrex, The Right Way

October 24, 2024 by 16 Comments

The Vectrex was a unique console from the early 1980s. Developed by a company you’ve probably never heard of—Smith Engineering—it was put into production by General Consumer Electronics, and later sold by Milton Bradley. It was an outright commercial failure, but it’s remembered for its sharp vector display and oddball form factor.

The Vectrex was intended for tabletop use in a home environment. However, [Jeroen Domburg], also known as [Sprite_tm], decided to set about building a portable version. This wasn’t easy, but that just makes the development process a more interesting story. Thankfully for us, [Sprite_tm] was kind enough to tell the tale at the 2023 Hackaday Supercon.

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DIY Air Bearings, No Machining Required

October 20, 2024 by 26 Comments

Seeing a heavy load slide around on nearly frictionless air bearings is pretty cool; it’s a little like how the puck levitates on an air hockey table. Commercial air bearings are available, of course, but when you can build these open-source air bearings, why bother buying?

One of the nice things about [Diffraction Limited]’s design is that these bearings can be built using only simple tools. No machining is needed past what can be easily accomplished with a hand drill, thanks to some clever 3D-printed jigs that allow you to drill holes with precision into stainless steel discs you can buy on the cheap. An extremely flat surface is added to the underside of these discs thanks to another jig, some JB Weld epoxy, and a sheet of float glass to serve as an ultra-flat reference. Yet more jigs make it easy to scribe air channels into the flat surface and connect them to the air holes through a bit of plaster of Paris, which acts as a flow restriction. The video below shows the whole process and a demo of the bearings in action.

[Diffraction Limited] mentions a few applications for these air bearings, but the one that interests us most is their potential use in linear bearings; a big CNC cutter using these air bearings would be pretty cool. We seen similar budget-friendly DIY air bearings before, including a set made from used graphite EDM electrodes.

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Portable Pi Palmtop Provides Plenty

October 13, 2024 by 11 Comments

We’ve seen many portable laptops using the Raspberry Pi series of boards in the decade-plus since its launch. The appeal of a cheap board that can run a desktop Linux distro without requiring too much battery is hard not to fall for. Over the years, the bar has been raised from a Pi stuck to the back of one of those Motorola netbook accessories, through chunky laptops, to some very svelte and professional-looking machines. A recent example comes from [Michael Mayer], whose Portable Pi 80 is a palmtop design that we’d be happy to take on the road ourselves.

At its heart is a Pi Zero 2, combining as it does a tiny form factor with the useful power of its Pi 3-derived processor. This is mated to a Waveshare 7-inch display, and in the bottom half of the machine sits a 40% mechanical keyboard. Alongside this are a pair of 18650 cells and their associated power modules. The little Arduino, which normally handles the keyboard, has been relocated due to space constraints, which brings us to the case. A project like this one is, in many ways, a task of assembling a set of modules, and it’s in the case that the work here really shines. It’s a 3D-printable case that you can download from Printables, and it’s very nice indeed. As we said, we’d be happy to use one of these.

Portable computing has come a very long way. Often the keyboard can make it or break it.

That’ll Go Over Like A Cement Airplane

October 8, 2024 by 37 Comments

Most of us have made paper airplanes at one time or another, but rather than stopping at folded paper, [VirgileC] graduated to 3D printing them out of PLA. Then the obvious question is: can you cast one in cement? The answer is yes, you can, but note that the question was not: can a cement plane fly? The answer to that is no, it can’t.

Of course, you could use this to model things other than non-flying airplanes. The key is using alginate, a natural polymer derived from brown seaweed, to form the mold. The first step was to suspend the PLA model in a flowerpot with the holes blocked. Next, the flowerpot gets filled with alginate.

After a bit, you can remove the PLA from the molding material by cutting it and then reinserting it into the flower pot. However, you don’t want it to dry out completely as it tends to deform. With some vibration, you can fill the entire cavity with cement.

The next day, it was possible to destroy the alginate mold and recover the cement object inside. However, the cement will still be somewhat wet, so you’ll want to let the part dry further.

Usually, we see people print the mold directly using flexible filament. If you don’t like airplanes, maybe that’s a sign.

Soaring At Scale: Modular Airship Design

October 8, 2024 by 31 Comments

If you’re looking for an intriguing aerial project, [DilshoD] has you covered with his unique twist on modular airships. The project, which you can explore in detail here, revolves around a modular airship composed of individual spherical bodies filled with helium or hydrogen—or even a vacuum—arranged in a 3x3x6 grid. The result? A potentially more efficient airship design that could pave the way for lighter-than-air exploration and transport.

The innovative setup features flexible connecting tubes linking each sphere to a central gondola, ensuring stable expansion without compromising the airship’s integrity. What’s particularly interesting is [DilshoD]’s use of hybrid spheres: a vacuum shell surrounded by a gas-filled shell. This dual-shell approach adds buoyancy while reducing overall weight, possibly making the craft more maneuverable than traditional airships. By leveraging materials like latex used in radiosonde balloons, this design also promises accessibility for makers, hackers, and tinkerers.

Though this concept was originally submitted as a patent in Uzbekistan, it was unfortunately rejected. Nevertheless, [DilshoD] is keen to see the design find new life in the hands of Hackaday readers. Imagine the possibilities with a modular airship that can be tailored for specific applications. Interested in airships or modular designs? Check out some past Hackaday articles on DIY airships like this one, and dive into [DilshoD]’s full project here to see how you might bring this concept to the skies.

Printed Rack Holds Pair Of LattePandas In Style

October 8, 2024 by 25 Comments

ARM single-board computers like the Raspberry Pi are great for some applications — if you need something that’s energy efficient or can fit into a tight space, they’re tough to beat. But sometimes you’re stuck in the middle: you need more computational muscle than the average SBC can bring to the table, but at the same time, a full-size computer isn’t going to work for you.

Luckily, we now have options such as the LattePanda Mu powered by Intel’s quad-core N100 processor. Put a pair of these modules (with their associated carrier boards) on your desktop, and you’ve got considerable number-crunching capabilities in a relatively small package. Thanks to [Jay Doscher] we’ve got a slick 3D printed rack that can keep them secure and cool, complete with the visual flair that we’ve come to expect from his creations.

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The Statial-b Open Source Adjustable Mouse

September 25, 2024 by 20 Comments

Many of us are very heavy computer users, and two items that can affect our comfort and, by extension, our health are the keyboard and the mouse. We’ve covered many ergonomic and customisable keyboards over the years, but we are not sure we’ve covered a fully adjustable mouse until now. Here’s [Charlie Pyott] with their second take on an adjustable mouse, the open source, statial-b.

[Charlie] goes into an extensive discussion of the design process in the video after the break, which is a fascinating glimpse into the methods used by a professional industrial designer. The statial concept breaks the contact surfaces of the mouse into fixed and moveable sections. The moveable sections are attached to the mouse core via a pair of ball joints connected with extendible arms, allowing the surfaces to be adjusted for both position and orientation. The design process starts with 3D scanning their ‘workhorse mouse,’ a Razer Deathadder Elite. This creates a reference volume within which the statial body should fit in its minimal configuration.

So which mouse grip style are you into?

The design has a fixed central core, with each button (including the central scroller) separately adjustable. The side panel with a pair of thumb buttons is also moveable. Creating a model in Rhino 3D working with the grasshopper visual programming environment [Charlies] explored the surface constraints for the base, claw, finger and vertical grip styles common among mouse users. This model was then fed into Fusion 360 for the detailed design. After completing the design, it was passed back into Rhino 3D to add lattice effects to the panel. This helps reduce weight and lets the internal LEDs shine through. The design is intended for resin printing, so you could go wild with the visuals by missing custom resins if you were so inclined.

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