Testing An Inexpensive CNC Spindle

September 12, 2022 by 22 Comments

The old saying “you get what you pay for” is a cautionary cliché, but is directly contrary to several other common sayings. In the case of [Spikee]’s planned CNC machine build, he took the more adventurous idiom of “no risk, no reward” to heart when he purchased these spindles for the machine from AliExpress. While the delivered product seemed fine, there were some problems that needed investigations.

Upon delivery of the spindle, everything seemed to work correctly out-of-the-box. Even the variable frequency drive, which was programmed at the factory, was working properly. But at around 8000 rpm the machine would begin shaking. The suspected part causing the vibration was the tool holder, so after checking the machine’s runout and also using a specialized vibration sensor this was confirmed to be the case.

Luckily [Spikee] was able to get a refund on the tool holders since they were out of spec, but still has a quite capable spindle on his hands for an excellent price. Without some skills in troubleshooting he might have returned the entire machine unnecessarily. If you are looking for some other ideas in setting up an inexpensive CNC machine, you might also like to look at BLDC motors from a remote control vehicle.

A tennis racket and a tennis ball with a spinning motor inside

A Self-Spinning Tennis Ball To Surprise Your Opponent

August 25, 2022 by 6 Comments

In many ball sports like golf, football and tennis, controlling the ball’s spin is an important skill. Expert players can make golf balls curve around obstacles, launch footballs towards goal posts from impossible angles, or confuse their opponents by making a tennis ball bounce in a completely unexpected direction.

[Luis Marx], by his own admission, is not an expert tennis player at all, so when he found himself humiliated on the court by his roommate he set about finding a different way to win. In other words, to cheat. The basic idea was to make a tennis ball that would start spinning at the push of a button, rather than by skillful wielding of a racket: a spinning ball that flies through the air will follow a curved trajectory, so if you can make a ball spin at will, you can change its direction in mid-air.

Making a ball spin by itself is not as hard as it may sound. All you need is an electric motor that’s small enough to fit inside, along with a power source and some way to turn it on. When the motor inside the ball starts to spin, Newton’s third law ensures that the outside will spin in the opposite direction. [Luis] found a suitable DC motor and mounted it on a small custom-designed PCB along with an ESP8266 controller and powered it with a tiny lithium battery. A pushbutton mounted on his tennis racket operates the wireless interface to turn the motor on and off.

Although getting this setup to work wasn’t as easy as [Luis] had hoped, turning it into a ball that’s good enough to play tennis with was not straightforward either. [Luis] decided to 3D-print the outer shell using flexible filament in order to create something that would have the same amount of bounce as an ordinary rubber tennis ball. It took several rounds of trial and error with various types of filament to end up with something that worked, but the final result, as you can see in the video (in German, embedded below), was quite impressive.

Tests on the tennis court showed that [Luis] could now easily beat his roommate, although this was mostly due to the erratic bouncing caused by the ball’s spin rather than any aerodynamic effects. Still, the magic tennis ball achieved its objective and even survived several games without breaking. If you’re looking for a more brute-force approach to cheating at tennis, this 180 mph tennis ball trebuchet might come in handy.

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Knife Throwing Machine Gets The Spin Just Right

August 23, 2022 by 18 Comments

Despite how it might appear in bad action movies, throwing a knife and making it stick in a target is no easy feat. Taking inspiration from the aforementioned movies, [Quint] and his son built a magazine-fed knife throwing machine, capable of sticking a knife at any distance within its range.

Throwing a sharp piece of metal with a machine isn’t that hard, but timing the spin to hit the target point-first is a real challenge. To achieve this, [Quint] used a pair of high-performance servo motors to drive a pair of parallel timing belts. Mounting a carriage with a rotating knife-holder between the belts allows for a spinning throw by running one belt slightly faster. The carriage slides on a pair of copper rails, which also provide power to the knife holder via a couple of repurposed carbon motor brushes.

At first, the knife holder was an electromagnet, but it couldn’t reliably hold or release the stainless steel throwing knives. This was changed to a solenoid-driven mechanism that locks into slots machined into the knives. Knives are fed automatically from a spring-loaded magazine at the back as long as the trigger is held down, technically making it full-auto. To match the spin rate to the throwing distance, a LIDAR sensor is used to measure the distance, which also adjusts the angle of the aiming laser to compensate for the knife’s trajectory.

The development process was fraught with frustration, failure, and danger. Unreliable knife holders, exploding carriages, and faulty electronics that seemingly fired of their own accord were all challenges that needed to be overcome. However, the result is a machine that can both throw knives and nurture a kid’s passion for building and programming.

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This Simple Media Player Will Inspire Beginners And Invite Experimentation

August 16, 2022 by 4 Comments

While it would have been considered science-fiction just a few decades ago, the ability to watch virtually any movie or TV show on a little slab that fits in your pocket is today no big deal. But for an electronics beginner, being able to put together a pocketable video player like this one would be quite exciting, and might even serve as a gateway into the larger world of electronics design.

For inspiration, [Alex] from Super Make Something on YouTube looked to the Rickrolling keychain media players we featured back in January. His player is quite a bit larger and more capable, with a PCB design that allows the player to be built in multiple configurations, from audio-only to full video and a LiPo battery. The guts of the player center around an ESP32 module, with an audio amp and speakers plus a 1.8″ LCD screen with SD card reader for storing media files. Add in a few controls and switches and a little code, and you’ll be playing back media files in a snap. Build info and demo in the video below.

It may be a simple design, but we feel like that’s the whole point. [Alex] has taken pains to make this as approachable a build as possible. All the parts are cheap and easily available, and the skills needed to put it together are minimal — with the possible exception of soldering down the ESP32 module, which lacks castellated edge terminals. For a beginner, getting a usable media player by mixing together just a few modules would be magical, and the fact that it’s still pretty hackable afterward is just icing on the cake.

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Dead Spider Becomes Robot Gripper: It’s Necrobotics!

August 1, 2022 by 46 Comments

Robot arms and grippers do important work every hour of every day. They’re used in production lines around the world, toiling virtually ceaselessly outside of their designated maintenance windows.

They’re typically built out of steel, and powered by brawny hydraulic systems. However, some scientists have gone for a smaller scale approach that may horrify the squeamish. They’ve figured out how to turn a dead spider into a useful robotic gripper.

The name of this new Frankensteinian field? Why, it’s necrobotics, of course!

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Inca Knots Inspire Quantum Computer

July 28, 2022 by 19 Comments

We think of data storage as a modern problem, but even ancient civilizations kept records. While much of the world used stone tablets or other media that didn’t survive the centuries, the Incas used something called quipu which encoded numeric data in strings using knots. Now the ancient system of recording numbers has inspired a new way to encode qubits in a quantum computer.

With quipu, knots in a string represent a number. By analogy, a conventional qubit would be as if you used a string to form a 0 or 1 shape on a tabletop. A breeze or other “noise” would easily disturb your equation. But knots stay tied even if you pick the strings up and move them around. The new qubits are the same, encoding data in the topology of the material.

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Berlin Clock Takes Inspiration From Sci-Fi Sources, Looks Incredible

July 7, 2022 by 6 Comments

What would a HAL9000 look like if it eye were yellow and sat atop a front panel inspired by an Altair 8800? You’d have today’s feature, [Stephan]’s BerlinUhr, a gorgeous little take on a Berlin Clock.

At Hackaday, we have a soft spot for clock builds. They’ve graced our pages from early times. When we saw this ultra cool Berlin Clock, we couldn’t resist the urge to share it with all of our readers.  For those of you not familiar with a Berlin Clock, it’s a clock that consists of 24 lights, and was the first of its kind back in 1975.

[Stephan]’s build is notable because not only is it a beautiful design, but the work that went into the design and build. At several inches tall, the BerlinUhr is supported solely by a USB-C connection, although it can also be hung on a wall. The RTC is backed up by a CR1216, and an ATtiny167 provides the brains for the operation.

A neat part of the build comes with the KPS-3227 light sensor, used to adjust the LED brightness according to ambient lighting. Rather than being a straightforward part to insert into the PCB, KiCad’s footprint had some pins reversed, causing [Stephan] to learn how to correct it and contribute the fix to KiCad. Well done!

We weren’t kidding about clocks, by the way- check out the link to the Atomic Wrist Watch on this post from 2005, and this Russian VFD based clock from 2006- with video!

Do you have your own favorite clock build you’d love to see grace our pages? Be sure to submit a tip!