AD409 Microscope Review

June 27, 2021 by 20 Comments

It wasn’t that long ago that if you had an optical microscope in your electronics shop, you had a very well-supplied shop indeed. Today, though, a microscope is almost a necessity since parts have shrunk to flyspeck-size. [Maker Mashup] recently picked up an AD409 and posted a video review of the device that you can see below.

The microscope in question has a 10-inch screen so it is a step up from the usual cheap microscope we’ve seen on a lot of benches. Of course, that size comes at a price. The going rate for a new on is about $400.

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Listen To The RF Around You

June 27, 2021 by 21 Comments

These days, we are spoiled for choice with regard to SDRs for RF analysis, but sometimes we’re more interested in the source of RF than the contents of the transmission. For this role, [Drew] created the RFListener, a wideband directional RF receiver that converts electromagnetic signal to audio.

The RF Listener is built around a AD8318 demodulator breakout board, which receives signals using a directional broadband (900 Mhz – 12 Ghz) PCB antenna, and outputs an analog signal. This signal is fed through a series of amplifiers and filters to create audio that can be fed to the onboard speaker. Everything is housed in a vaguely handgun shaped enclosure, with some switches on the back and a LED amplitude indicator. [Drew] demonstrates the RFListener around his house, pointing it at various devices like his router, baby monitor and microwave. In some cases, like with a toy drone, the modulation is too high frequency to generate audio, so the RF listener can also be switched to “tone mode”, which outputs audio tone proportional to the signal amplitude.

The circuit is completely analog, and the design was first done in Falstad Circuit Simulator, followed by some breadboard prototyping, and a custom PCB for the final version. As is, it’s already an interesting exploration device, but it would be even more so if it was possible to adjust the receiver bandwidth and frequency to turn it into a wideband foxhunting tool.

Electric RC Plane Flies For Almost 11 Hours

June 27, 2021 by 45 Comments

Electric RC aircraft are not known for long flight times, with multirotors usually doing 20-45 minutes, while most fixed wings will struggle to get past two hours. [Matthew Heiskell] blew these numbers out of the water with a 10 hour 45 minute flight with an RC plane on battery power. Condensed video after the break.

Flight stats right before touchdown. Flight time in minutes on the left, and miles travelled second from the top on the right.

The secret? An efficient aircraft, a well tuned autopilot and a massive battery. [Matthew] built a custom 4S 50 Ah li-ion battery pack from LG 21700 cells, with a weight of 2.85 kg (6.3 lbs). The airframe is a Phoenix 2400 motor glider, with a 2.4 m wingspan, powered by a 600 Kv brushless motor turning a 12 x 12 propeller. The 30 A ESC’s low voltage cutoff was disabled to ensure every bit of juice from the battery was available.

To improve efficiency and eliminate the need to maintain manual control for the marathon flight, a GPS and Matek 405 Wing flight controller running ArduPilot was added. ArduPilot is far from plug and play, so [Matthew] would have had to spend a lot of timing tuning and testing parameters for maximum flight efficiency. We are really curious to see if it’s possible to push the flight time even further by improving aerodynamics around the protruding battery, adding a pitot tube sensor to hold the perfect airspeed speed on the lift-drag curve, and possibly making use of thermals with ArduPilot’s new soaring feature.

A few of you are probably thinking, “Solar panels!”, and so did Matthew. He has another set of wings covered in them that he used to do a seven-hour flight. While it should theoretically increase flight time, he found that there were a number of significant disadvantages. Besides the added weight, electrical complexity and weather dependence, the solar cells are difficult to integrate into the wings without reducing aerodynamic efficiency. Taking into account what we’ve already seen of [rcflightest]’s various experiments/struggles with solar planes, we are starting to wonder if it’s really worth the trouble. Continue reading “Electric RC Plane Flies For Almost 11 Hours” →

Video De-shaker Software Measures Linear Rail Quality

June 27, 2021 by 15 Comments

Here’s an interesting experiment that attempts to measure the quality of a linear rail by using a form of visual odometry, accomplished by mounting a camera on the rail and analyzing the video with open-source software usually used to stabilize shaky video footage. No linear rail is perfect, and it should be possible to measure the degree of imperfection by recording video footage while the camera moves down the length of the rail, and analyzing the result. Imperfections in the rail should cause the video to sway a proportional amount, which would allow one to characterize the rail’s quality.

To test this idea, [Saulius] attached a high-definition camera to a linear rail, pointed the camera towards a high-contrast textured pattern (making the resulting video easier to analyze), and recorded video while moving the camera across the rail at a fixed speed. The resulting video gets fed into the Deshaker plugin for VirtualDub, of which the important part is the deshaker.log file, which contains X, Y, rotate, and zoom correction values required to stabilize the video. [Saulius] used these values to create a graph characterizing the linear rail’s quality.

It’s a clever proof of concept, especially in how it uses no special tools and leverages a video stabilizing algorithm in an unusual way. However, the results aren’t exactly easy to turn into concrete, real-world measurements. Turning image results into micrometers is a matter of counting pixels, and for this task video stabilizing is an imperfect tool, since the algorithm prioritizes visual results instead of absolute measurements. Still, it’s an interesting experiment, and perfectly capable of measuring rail quality in a relative sense. Can’t help but be a bit curious about how it would profile something like these cardboard CNC modules.

Mechanical 7-Segment Display Uses A Single Motor

June 27, 2021 by 29 Comments

Seven-segment displays have been around for a long time, and there is a seemingly endless number of ways to build them. The latest of is a mechanical seven-segment from a master of 3D printed mechanisms, [gzumwalt], and can use a single motor to cycle through all ten possible numbers.

The trick lies in a synchronized pair of rotating discs, one for the top four segments and another for the bottom three segments. Each disc has a series of concentric cam slots to drive followers that flip the red segments in and out of view. The display can cycle through all ten states in a single rotation of the discs, so the cam paths are divided in 36° increments. [gzumwalt] has shown us a completed physical version, but judging by CAD design and working prototype of a single segment, we are pretty confident it will. While it’s not shown in the design, we suspect it will be driven by a stepper motors and synchronized with a belt or intermediate gear.

Another 3D printed mechanical display we’ve seen recently is a DIY flip dot, array, which uses the same electromagnet system as the commercial versions. [gzumwalt] has a gift for designing fascinating mechanical automatons around a single motor, including an edge avoiding robot and a magnetic fridge crawler.

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Coding A Custom Driver For The Adafruit Mini Thermal Printer

June 26, 2021 by 6 Comments

Thermal printers are cool… or, uh, warm actually. They use heat to make images, so they never need ink and they print on receipt rolls. The thermal printer available from Adafruit is a particularly tasty example, as it comes fully documented for the budding hacker. [Ed] is one such person, who set about writing his own driver to use the hardware with Linux on a Raspberry Pi.

The project came about as [Ed] didn’t like the halftone output from the standard Adafruit CUPS driver. Thus, a dithering-capable driver was needed instead. The first step of the project was to get dithering working via running such an algorithm into a custom driver, as well as to vary the heating time of the print head to gain greyscale capability. From there, the driver was integrated with CUPS and could be used with the Linux lp command. Finally, measures to deal with the paper running out were coded in as well.

It’s a fun dive into the nitty-gritty of talking to printers at the low level, something that few of us think about when printing concert tickets in a rush. There’s a lot that goes on to get a page to print successfully, and [Ed]’s work leaves us more respect for everything that goes on to get an image on the paper. The driver is available for keen tinkerers over at Github.

Meanwhile, consider a thermal printer for all your banner-printing needs.

Emulating A Power Grid

June 26, 2021 by 23 Comments

The electric power grid, as it exists today, was designed about a century ago to accommodate large, dispersed power plants owned and controlled by the utilities themselves. At the time this seemed like a great idea, but as technology and society have progressed the power grid remains stubbornly rooted in this past. Efforts to modify it to accommodate solar and wind farms, electric cars, and other modern technology need to take great effort to work with the ancient grid setup, often requiring intricate modeling like this visual power grid emulator.

The model is known as LEGOS, the Lite Emulator of Grid Operations, and comes from researchers at RWTH Aachen University. Its goal is to simulate a modern power grid with various generation sources and loads such as homes, offices, or hospitals. It uses a DC circuit to simulate power flow, which is visualized with LEDs. The entire model is modular, so components can be added or subtracted easily to quickly show how the power flow changes as a result of modifications to the grid. There is also a robust automation layer to the entire project, allowing real-time data acquisition of the model to be gathered and analyzed using an open source cloud service called FIWARE.

In order to modernize the grid, simulations like these are needed to make sure there are no knock-on effects of adding or changing such a complex system in ways it was never intended to be changed. Researchers in Europe like the ones developing LEGOS are ahead of the curve, as smart grid technology continues to filter in to all areas of the modern electrical infrastructure. It could also find uses for modeling power grids in areas where changes to the grid can happen rapidly as a result of natural disasters.