A Ploopy Pick And Place

January 23, 2020 by 11 Comments

A fair number of hackers reach that awkward age in their careers – too old for manual pick and place, but too young for a full-fledged PnP machine. The obvious solution is to build your own PnP, which can be as simple as putting a suction cup on the Z-axis of an old 3D-printer. Feeding parts into the pick and place, though, can be a thorny problem.

Or not, if you think your way through it like [Phil Lam] did and build these semi-automated SMD tape feeders. Built for 8-mm plastic or paper tapes, the feeders are 3D-printed assemblies that fit into a rack that’s just inside the work envelope of a pick and place machine. Each feeder has a slot in the top for the tape, which is advanced by using the Z-axis of the PnP to depress a lever on the front of the case. A long tongue in the tape slot gradually peels back the tape’s cover to expose a part, which is then picked up by the PnP suction cup. Any machine should work; [Phil] uses his with a LitePlacer. We like the idea that parts stay protected until they’re needed; the satisfyingly clicky lever action is pretty cool too. See it briefly in action in the video below.

It looks like [Phil] built this in support of his popular Ploopy trackball, which is available both as a kit and fully assembled. We think the feeder design is great whether you’re using PnP or not, although here’s a simpler cassette design for purely manual SMD work.

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Nuclear Fusion At 100: The Hidden Race For Energy Supremacy

January 23, 2020 by 83 Comments

It’s hardly a secret that nuclear fusion has had a rough time when it comes to its image in the media: the miracle power source that is always ‘just ten years away’.  Even if no self-respecting physicist would ever make such a statement, the arrival of commercial nuclear fusion power cannot come quickly enough for many. With the promise of virtually endless, clean energy with no waste, it does truly sound like something from a science-fiction story.

Meanwhile, in the world of non-fiction, generations of scientists have dedicated their careers to understanding better how plasma in a reactor behaves, how to contain it and what types of fuels would work best for a fusion reactor, especially one that has to run continuously, with a net positive energy output. In this regard, 2020 is an exciting year, with the German Wendelstein 7-X stellarator reaching its final configuration, and the Chinese HL-2M tokamak about to fire up.

Join me after the break as I look into what a century of progress in fusion research has brought us and where it will take us next.

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Floating On The Breeze With A Full Size RC Paraglider

January 23, 2020 by 12 Comments

For many people the gateway drug to aviation is radio-controlled aircraft, and in [Andre Bandarra]’s case this led to paragliding. Now he has combined the two, turning his full size paragliding wing into an RC aircraft. (Video, embedded below.)

The primary controls of a paraglider are very simple, consisting of two brake lines that connect to the trailing edge of the wing. When a line is pulled, it increased drag on that side of the wing, causing it to turn. [Andre] connected the brake lines to two 3D-printed spools, which are each powered by a large RC servo that he modified for continuous rotation. These are mounted on a slim wooden frame that also holds the battery, RC receiver, an old electronic speed control to step down the battery power, and attachment straps for the wing. Without enough mass, the wing would just get blown around by the lightest of breezes, so [Andre] hooked a cloth bag filled with sand to the frame to act as a counter weight.

On the first test flight the wind was too strong and the sandbag too light, making it impossible to control. The hardest part of the flight is the launch, which requires the help of someone who knows how to fly a paraglider. The second test day had much better success. With only a slight breeze and a heavier sandbag, the contraption flew beautifully, floating slowly across the beach. He admits that there are a number of improvements he can make, but as a proof of concept using parts he had lying around, it was a roaring success.

For paragliding from flat ground, you can always strap a motor to your back, like the open source OpenPPG electric paramotor. For more crazy RC flying contraptions, also keep an eye on guys at [Flite Test].

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COSMAC ELF Lives Again, In FPGA

January 23, 2020 by 44 Comments

Looking around at the personal computing markets in modern times, there seem to be a lot of choices in the market. In reality, though, almost everything runs on hardware from a very small group of companies, and software is often available across platforms. This wasn’t the case in the personal computing boom of the 70s and 80s, where different computers were wildly different in hardware and even architecture. The Cosmac ELF was one of the more interesting specimens from this era, and this one has been meticulously reproduced on an FPGA.

The original hardware was based on an RCA 1802 microprocessor and had a rudimentary (by today’s standards) set of switches and buttons as the computer’s inputs. It was low cost, even for the time, but was one of the first single-board computers available. This recreation is coded in SpinalHDL and the simplicity of the original hardware makes it relatively easy to understand. The FPGA is cycle-accurate to the original hardware, too, which makes it nearly perfect even without any of the original hardware.

The project’s creator, [Winston] aka [wel97459], found that SpinalHDL made this project fun to work on (and released his code on his GitHub page), and was able to get the code down to just 1500 lines to recreate the original hardware. It’s very impressive, and also an accessible read for anyone interested in some of the more unique computers offered during the early computer renaissance in the 70s.

Vinyl Cut Your Way Into An Edge-Lit Glass Display

January 22, 2020 by 17 Comments

The chances are you’ve seen the myriad cheap copyright-infringing edge-lit acrylic displays from Chinese suppliers everywhere on the internet, and indeed, etching acrylic with a modest CNC laser cutter has become easily viable to a lot of us in more recent years. However, if you want to kick things up a notch, [Michael Vieau] shows us how to build a plaque from scratch using not acrylic, but rather etched glass to make the finished product look that much more professional.

There are a few different steps to this build and each one is beautifully detailed for anyone who wants to follow along. First, the electronics driving the WS2812 lights are designed from scratch based on an ATtiny microcontroller on a PCB designed in Fritzing, and the sources necessary for replicating those at home are all available on [Michael’s] GitHub. He even notes how he custom-built a pogo-pin header at the end of the USBASP programmer to be able to easily use the same ICSP pinout in future projects.

But since a lot of you are likely all too familiar with the ins and outs of your basic Arduino projects, you’ll be more interested in the next steps, detailing how he milled the solid wood base and etched the glass that fits onto it. The process is actually surprisingly simple, all you need is to mask out the design you want through the use of a vinyl cutter and then pouring some etching solution over it. [Michael] recommends double-etching the design for a crisper look, and putting everything together is just as simple with his fastener of choice: hot glue.

Much as there was an age when Nixie displays adorned every piece of equipment, it seems like ease of manufacture is veering us towards an age of edge-lit displays. From word clocks to pendants and badges, we’re delighted to see this style of decoration emerge, including in replacing Nixies themselves!

Scorigami Bot Charts NFL History In The Making

January 22, 2020 by 6 Comments

NFL Football is a curious game to those who live beyond the borders of the continental United States. Its rules are many and complex, and its scoring system is built on arcane magic. This system means that there are many possible final game scores that have never actually happened in practice. For fans keen to hear of any first-time scores as they happen, Scorigami bot is here to help.

Charting and researching these is the practice of Scorigami, an idea first posited by Jon Bois, and is explored in this SB Nation video. It covers the many impossible scores in NFL, such as 1-0 and 1-1, as well as the possible-but-extremely-unlikely, like 6-1. To keep track of the state of Scorigami means following every score of every NFL game as its played. The ‘bot makes this easier; scraping the NFL livescores page with some nifty Javascript, it tracks each game live for potential first-time scores; the most recent as of writing being the Chiefs beating the Texans 51-31. Not only that, but the ‘bot estimates the most likely possible scorigami scores of games in progress, keeping fans on tenterhooks until the final whistle is blown. Or is it a siren in NFL? Inquiring minds need to know.

Code is naturally available on Github if you want to independently audit the Twitter feed; obviously the sanctity of scorigami results is absolutely paramount, and ensuring as such is a community responsibility. We’ve seen other live-score projects before, like this glowing Super Bowl football.

Paper Glows Up With This Origami Wall Piece

January 22, 2020 by 3 Comments

[Charlyn] recently found herself dissatisfied with the blank expanse of her bedroom walls. Deciding to take matters into her own hands, she set out to build this exquisite origami wall sculpture.

The piece was inspired by a work originally created by [Coco Sato], which she saw on Design Sponge. Materials were sourced, and [Charlyn] began the arduous process of cutting and folding the many, many pieces of paper that would make up the final piece. There were some missteps along the way, which served as a lesson to test early and test often, but a cup of tea and perseverance got the job done.

With the paper components completed, she looked to the electronics. Ten Neopixel LEDs were hooked up to a Particle Photon, giving the project easy IoT functionality. Thanks to IFTTT, the display can be controlled via Google Home, either glowing to create a relaxing vibe, or shutting off when it’s time to sleep. There’s also a smattering of flowers decorating the piece, somewhat of a [Charlyn] trademark.

The LEDs shine from behind the paper structure, creating a subtle, attractive glow. We’re big fans of the combination of LEDs with origami, and hope to see more projects using the material as an effective diffuser. You can even experiment with conductive materials to take things further. Video after the break.

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