Building A UV Curing Station For Resin Prints

September 5, 2020 by 10 Comments

Resin printers have a lot going for them – particularly in regards to quality surface finishes and excellent reproduction of fine details. However, the vast majority rely on UV light to cure prints. [douwe1230] had been using a resin printer for a while, and grew tired of having to wait for sunny days to cure parts outside. Thus, it was time to build a compact UV curing station to get the job done.

The build consists of a series of laser-cut panels, assembled into a box one would presume is large enough to match the build volume of [douwe1230’s] printer.  UV LED strips are installed in the corners to provide plenty of light, and acrylic mirrors are placed on all the walls. The use of mirrors is key to evenly lighting the parts, helping to reduce the likelihood of any shadows or dead spots stopping part of the print from curing completely. In the base, a motor is installed with a turntable to slowly spin the part during curing.

[Douwe1230] notes that parts take around about 10 minutes to cure with this setup, and recommends a flip halfway through to make sure the part is cured nice and evenly. We’ve seen other similar DIY builds too, like this one created out of a device aimed at nail salons. If you’re struggling with curing outside, with the weather starting to turn, this might just be the time to get building!

A PIN Pad Blasting UV Sanitizer

August 30, 2020 by 47 Comments

Retailers have instituted enhanced cleaning procedures in response to the COVID-19 pandemic, with an aim to keep frequently touched surfaces as clean as possible. Certainly one of the most commonly handled objects in the entire store is the payment terminal by the register, and the PIN pad specifically. Which is why [Josh Starnes] is working on a UV sterilizer that mounts onto a standard credit card terminal.

It’s a simple enough idea, but as is often the case, figuring out how to properly execute it is where things get tricky. [Josh] has already moved through several design iterations for his 3D printed enclosure in an attempt to make something that’s unobtrusive enough to be practical. The goal is to make something that the user won’t mistake for some kind of skimming device, which can certainly be tricky.

The skeptics in the audience will be happy to hear that [Josh] isn’t bothering with an LED UV source, either. We’ve all seen the pitfalls of trying to sanitize using UV LEDs, so this design goes old school with a small 12 volt UV bulb. That does mean it will need a dedicated power source however, which it seems like he’ll be addressing in the next phase of the project.

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Digi-Key Hacks UV Into Conveyor Line To Protect Warehouse Staff

July 4, 2020 by 21 Comments

No doubt that every hacker has already heard of Digi-Key, the electronic component distributor that makes it just as possible to order one of something as it is to order a thousand of it. As an essential business, Digi-Key has been open during the duration of the lockdown since they support critical manufacturing services for virtually every industry on the planet including the medical industry.

Ensuring their workforce stays healthy is key to remaining open and as part of their efforts they hacked together a nice addition to their sanitation regime. They use around 8,000 plastic totes to transport components around the distribution center and devised a way to sanitize tote coming in from the receiving area using a UV light tunnel. From their sanitation plan we can see this is in addition to the fogging system (likely a vaporized hydrogen peroxide system) used to regularly sanitize the totes passing throughout the warehouse.

They developed a UV light tunnel that wraps around the conveyor rollers. The design includes a sensor and a timer to control when and how long the UV lights are on. The totes are a frequent touch point for employees, and running incoming shipments through the UV light tunnel helps decrease the chance of exposure.

Thinking of using UV as a sanitation tool? Make sure you do your research on the wavelengths you need and vet the source of critical components. [Voja] ran into UV lamps that were anything but germicidal.

A Properly Engineered UV Chamber For PPE Sanitization

June 16, 2020 by 49 Comments

Designed to be used once and then disposed of, personal protective equipment (PPE) such as N95 face masks proved to be in such short supply during the early days of the COVID-19 pandemic that getting a few extra uses out of them by sanitizing them after a shift seemed smart. And so we saw a bunch of designs for sanitizing chambers, mostly based on UV-C light and mostly, sad to say, somewhat dodgy looking. This UV-C disinfection chamber, though, looks like a much better bet.

The link above is to the final installment of a nine-part series by [Jim] from Grass Roots Engineering. The final article has links to all the earlier posts, which go back [Jim]’s early research on UV-C sanitization methods back in March. This led him to settle on an aquarium sanitizer as his UV-C source. A second-hand ultraviolet meter allowed him to quantify the lamp’s output and plan how best to use it, which he did using virtual models of various styles of masks.  Knowing that getting light on every surface of the mask is important, he designed a mechanism to move the mask around inside a reflective chamber. The finished chamber, which can be seen in the video below, is 3D-printed and looks like it means business, with an interlock for safety and a Trinket for control.

We love the level of detail [Jim] put into these posts and the thoughtful engineering approach he took toward this project. And we appreciate his careful testing, too — after all, it wouldn’t do to use a germicidal lamp that actually doesn’t emit UV-C.

Continue reading “A Properly Engineered UV Chamber For PPE Sanitization” →

Hacking A Cheap Disco Light For UV Effects

June 15, 2020 by 21 Comments

Back in the early days of disco, filament bulbs were all the rage. Whether tungsten, halogen, or other obscure types, party lighting involved lots of watts and lots of heat. These days, the efficiency of LEDs makes everything a lot cheaper, lighter, and lower power. [Big Clive] decided to dive into a cheap moonflower-type disco light from China, replacing the insides along the way.

The final effect particularly shines when used on fluorescent materials.

The light originally consisted of an 8×8 grid of LEDs, driven by shift registers for a simple chase effect. Surprisingly, the power supply and other hardware inside seemed to at least make an attempt to meet UK regulations. However, [Big Clive] had other plans, whipping up a replacement PCB packing 64 UV LEDs. The video is informative, showing how with a few simple passive components, it’s easy to drive these LEDs from mains without excessive circuitry required to step down to more usual DC voltages.

The final result is a neat UV grid light that would look excellent through some fog on the dance floor. We’ve seen [Big Clive]’s teardowns before, too – like this nefarious CAN bus interceptor found in a Mercedes. Video after the break.

Continue reading “Hacking A Cheap Disco Light For UV Effects” →

UV Phone Sanitizer Shows The Power Of Modern DIY

June 8, 2020 by 94 Comments

Editor’s Update: According to the schematic for this project, SST-10-UV-A130-F405-00 (PDF) LEDs are used which produce 405nm UV-A light. The manufacturer, Luminus, does not recommend that part for disinfection or sterilization. Luminus sells UV-C LEDs for that purpose, generating 275-285nm. After publication the part number used was changed to and American Opto L933-UV265-2-20 which is a UV-C LED producing 265-278nm.

The global COVID-19 pandemic has had a serious impact on the hacking and making scene, though it hasn’t been all bad. Sure, shipping on average is taking a lot longer than we’d like when ordering parts, but otherwise being stuck at home has given many people far more time to work on their projects than they would have had otherwise. In some cases, it’s also been a reminder of just how far we’ve come in terms of what the dedicated individual is capable of producing within the confines of their own home.

As a perfect example, take a look at this UV sanitizer box built by [Md Raz]. Looking for a way to quickly and easily kill germs on smartphones and other small devices, he used the considerable capabilities afforded to the modern hacker to produce a professional-looking device in far less time than it would have if he had to outsource things like PCB manufacturing or injection molding.

Inside the 3D printed enclosure is an array of SMD UV-C LEDs that, according to the manufacturer’s specs, will destroy viruses and bacteria in 5 minutes. To make sure the LEDs are given enough time to do their job, [Md] is using an ATtiny85 to control the countdown and a seven segment display to let the user know how much longer they have to wait. All the electronics are held on PCBs produced with a BotFactory SV2 desktop PCB printer, but for those of us with somewhat more limited budgets, a mill or even a modified laser engraver could be used to produce similar boards.

With everything going on, there’s understandably been increased demand for germicidal lights. But unfortunately, some unscrupulous manufacturers are trying to take advantage of the situation. Being able to select the LEDs for this device based on their specifications is arguably just as important as how quickly it was produced. Though we’d still advise a position of “trust, but verify” when it comes to UV-C.

Buyer Beware: This LED Bulb Sold As Germicidal Doesn’t Emit UV-C

April 15, 2020 by 131 Comments

Germicidal lamps are designed to destroy viruses and bacteria using ultraviolet light. But not just any UV light will work, and I came across an example of a lamp that was advertised as germicidal but a few things just weren’t right about it.

This is an actual UV-C LED made by CEL (PDF) that emits 275nm. Note the clear glass that covers the LED.

I ordered the UV-C germicidal LED lamp on Amazon, and received it a few days ago. It felt the suspicion from the first moment: playing around with a lot of different UV LEDs, I’ve learnt how the parasitic visible light from different UV ranges should look like to human eye. Also, proper UV-C LED lenses like the one shown here are made of quartz glass. Compare that to the image at the top of the article of the bulb I received that has a soft plastic lens, which is possibly opaque and degradable in the far UV range. The most important clue that something was wrong was the price. It’s hard to imagine that a UV-C LED lamp with the 253.7nm wavelength, made of more than 200 LEDs and in such a robust metal case, can cost only $62.99.

Although there was the risk of being unjust, I decided to return the product. In my message I bluffed that I measured the spectra of the lamp with a spectral emission meter, and that its output was not in the UV-C range. The next day I received confirmation that the bluff paid off: the seller replied that they advertised the product according to information from the supplier, and that the incorrect information was caused by their lack of understanding of product information. They also attached the official datasheet with the measured wavelength: it was not 253.7 nm, as advertised, but with the peak at 394.3 nm, and the dominant wavelength at 413.9 nm. It was not in the far UV-C, but in the near UV-A range and not at all useful for destroying germs! The seller promised that the product would be removed from their store, and kept the promise.

If you are thinking about buying a UV-C LED lamp, maybe you should get the good old CFL germicidal lamp. I don’t think that viruses care too much about the new technology.