A DIY self-balancing robot

3D-Printed Self-Balancing Robot Brings Control Theory To Life

December 27, 2022 by 8 Comments

Stabilizing an inverted pendulum is a classic problem in control theory, and if you’ve ever taken a control systems class you might remember seeing pages full of differential equations and bode diagrams just to describe its basic operation. Although this might make such a system seem terribly complicated, actually implementing all of that theory doesn’t have to be difficult at all, as [Limenitis Reducta] demonstrates in his latest project. All you need is a 3D printer, some basic electronic skills and knowledge of Python.

The components needed are a body, two wheels, motors to drive those wheels and some electronics. [Limenitis] demonstrates the design process in the video below (in Turkish, with English subtitles available) in which he draws the entire system in Fusion 360 and then proceeds to manufacture it. The body and wheels are 3D-printed, with rubber bands providing some traction to the wheels which would otherwise have difficulty on slippery surfaces.

A PCB driving two stepper motors
The PCB has just a few components, with most of the complexity handled by plug-in modules.

Two stepper motors drive the wheels, controlled by a DRV8825 motor driver, while an MPU-9250 accelerometer and gyroscope unit measures the angle and acceleration of the system. The loop is closed by a Raspberry Pi Pico that implements a PID controller: another control theory classic, in which the proportional, integral and derivative parameters are tuned to adapt the control loop to the physical system in question. External inputs can be provided through a Bluetooth connection, which makes it possible to control the robot from a PC or smartphone and guide it around your living room.

All design files and software are available on [Limenitis]’s GitHub page, and make for an excellent starting point if you want to put some of that control theory into practice. Self-balancing robots are a favourite among robotics hackers, so there’s no shortage of examples if you need some more inspiration before making your own: you can build them from off-the-shelf parts, from bits of wood, or even from a solderless breadboard.

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Your Next Airport Meal May Be Delivered By Robot

December 23, 2022 by 26 Comments

Robot delivery has long been touted as a game-changing technology of the future. However, it still hasn’t cracked the big time. Drones still aren’t airdropping packages into our gutters by accident, nor are our pizzas brought to us via self-driving cars.

That’s not to say that able minds aren’t working on the problem. In one case, a group of engineers are working ton a robot that will handle the crucial duty of delivering food to hungry flyers at the airport.

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2022 FPV Contest: The LOTP Robot Dog

December 21, 2022 by 7 Comments

When you think of first person view (FPV) vehicles, aircraft might be what first comes to mind. However, [Limenitis Reducta] has brought a robot dog into the world, and plans to equip it for some FPV adventures.

LOTP pictured with various equippable modules.

The robot dog itself goes by the name of LOTP, for unspecified reasons, and was designed from the ground up in Fusion 360. A Teensy 3.5 is charged with running the show, managing control inputs and outputting the requisite instructions to the motor controllers to manage the walk cycle. Movement are issued via a custom RC controller. Thanks to an onboard IMU, the robotic platform is able to walk effectively and maintain its balance even on a sloping or moving platform.

[Limenitis] has built the robot with a modular platform to support different duties. Equitable modules include a sensor for detecting dangerous gases, a drone launching platform, and a lidar module. There’s also a provision for a camera which sends live video to the remote controller. [Limenitis] has that implemented with what appears to be a regular drone FPV camera, a straightforward way to get the job done.

It’s a fun build that looks ready to scamper around on adventures outside. Doing so with an FPV camera certainly looks fun, and we’ve seen similar gear equipped on other robot dogs, too.

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Seriously, Don’t Buy This Mopping Robot

December 20, 2022 by 18 Comments

The original Roomba robotic vacuum cleaner led to loads of clones and lookalikes over the years, and one of them is the ALEE mopping “robot”. [Raymond] tears it down and reveals what’s inside. Turns out it contains mostly regret! Although it does host some design cleverness in its own way.

Technically the ALEE, which cost [Raymond] a cool $85 USD, is not a robot since it has no sensors. And unless a dragging a wet cloth pad kept moist by a crude drip reservoir counts as “mopping”, it’s not much of a mop, either.

This one-motor unit (and tiny battery) is responsible for both motion and direction control. There are no sensors.

There is one interesting aspect to this thing, and it’s to do with the drive system and direction control. The whole thing is driven by a single motor, and not a very powerful one. The center of the robot has a pair of wheels that are both driven at the same rate and speed, and the wheel assembly can pivot around its axis. That’s about it. There are not even any bump sensors of any kind.

So how does this thing move, let alone change direction to (poorly) emulate an original Roomba-like crisscross pattern? The control board appears to have one job: if the motor stalls, reverse direction. That, combined with the fact that the drive unit can pivot and the enclosure is dragging a wet rag, appears to be all the chaos that’s needed to turn bonking into a wall into an undefined direction change.

It’s not great performance, but it sure is some impressive cost-cutting. You can see it bonk around unimpressively in a short video, embedded below the page break.

Just to be clear, [Raymond] knows perfectly well what he’s in for when he obtains cheap tech items from overseas retailers for teardowns. The ALEE does have some mildly interesting secrets to share, but overall, it really wasn’t worth it. Sometimes cheap tech has hacker potential, but there’s no such potential here. Seriously, don’t buy this thing.

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Antweight Combat Robot Tips, Shared From Experience

December 18, 2022 by 1 Comment

[Harry]’s newest robot, the MotherLoader V2, looks fantastic but was ultimately more of a learning experience and test bed for some experimental features. Luckily for us, [Harry] created a lengthy write-up detailing everything that he tried and revised.

3D printing and aluminum both feature heavily in antweight robots, in part because when contestants are limited to 150 grams it’s safe to say that every bit counts. We recommend reading [Harry]’s entire article to get all the details, but here are some of the bigger takeaways.

Treads provide a lot of contact surface, but there are a lot of ways they can go wrong. Pliability and grip have to be good matches for the robot’s design, otherwise the tread might bunch up or otherwise perform poorly when trying to maneuver. [Harry] had several dud efforts, but ended up with a great result by borrowing an idea from another competitor: composite tracks.

These have an inner track printed from flexible TPU filament, and an outer layer formed by casting silicone directly onto the 3D printed core. It’s a somewhat involved process, but the result is a durable and custom-fitted inner track on the inside, and a softer grip outside. Best of both worlds, and easily tailored to match requirements.

Speaking of TPU, [Harry] discovered that it can be worth printing structural parts with TPU. While ABS is usually the material of choice for durable components, printing solid parts in TPU has a lot to recommend it when it comes to 150 gram robots. Not only can TPU parts be stiff enough to hold up structurally, but they can really take a beating and happily spring back into shape afterwards.

We’ve seen [Harry]’s work before on antweight combat robots, and it’s always nice to peek behind the scenes and gaze into the details. Especially for processes like this, where failures are far more educational than successes.

Robot Dog Has Animal Magnetism

December 18, 2022 by 7 Comments

Robot “dogs” are all the rage lately, but you probably haven’t seen one that can climb up a wall. Researchers in Korea have made one that can, assuming the wall is made out of a metal that a magnet can stick to at least. The robot, MARVEL or magnetically adhesive robot for versatile and expeditious locomotion, might be pressing its luck on acronyms, but it is pretty agile as you can see in the video below. Tests showed the robot walking on walls and ceilings. It can cross gaps and obstacles and can even handle a curved storage tank with paint and rust.

The robot weighs 8 kilograms (17.6 pounds), can carry 2 – 3 kg of payload, and operates without a tether. Each foot contains both an electropermanent magnet and magnetorheological elastomers. If you haven’t seen them before, an electropermanent magnet, or EPM, is a magnet that can be turned on or off electronically. The elastomer is a polymer containing ferromagnetic particles that can alter the material’s properties in response to a magnetic field.

EPMs have two parts. One part is a simple permanent magnet. The other is a soft core easily magnetized by a surrounding coil. If you magnetize the soft core to oppose the permanent magnet, the fields cancel out, effectively turning off the magnet. If you magnetize it the other way, it reinforces the field.

This is better than an electromagnet in this application because turning the magnet on or off only requires a brief pulse. If you want your robot to hang out on the ceiling with Spider Man indefinitely, you don’t have to worry about draining your batteries while keeping an electromagnet engaged.

Overall, an interesting robot. Most wall-climbing robots we’ve seen are pretty lightweight. We don’t see nearly as many that can have the feeling of clinging to the ceiling.

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Simple Mod Lets Quadruped Robot Stand And Walk

November 19, 2022 by 9 Comments

When it comes to locomotion, robots don’t typically do more than one thing at a time. Walkers stick to walking, and rollers stick to rolling. However, this simple method of enabling a cheetah-style quadruped to stand and even walk a little is pretty clever.

With just a couple of rigid struts attached to the shins of the rear legs, it becomes possible for the robot to lever itself up into a stable standing position, and even shuffle around a bit. Not bad for a couple bolted-on bits with no moving parts!

The robot style will look pretty familiar to some of our readers. It does resemble Boston Dynamics’ Spot but it’s closer to the MIT Mini Cheetah, whose design and brushless motors made for eye-catching agility and speed. It has inspired not just countless DIY efforts, but also kits of parts from overseas sellers.

The image here should make it clear how it works, but take a moment to also watch the short video embedded just below the page break, and see the process in action from beginning to end.

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