Resistor Swap Gives Honda Insights More Power

January 31, 2024 by 123 Comments

A common complaint around modern passenger vehicles is that they are over-reliant on electronics, from overly complex infotainment systems to engines that can’t be fixed on one’s own due to the proprietary computer control systems. But even still, when following the circuits to their ends you’ll still ultimately find a physical piece of hardware. A group of Honda Insight owners are taking advantage of this fact to trick the computers in their cars into higher performance with little more than a handful of resistors.

The relatively simple modification to the first-generation Insight involves a shunt resistor, which lets the computer sense the amount of current being drawn from the hybrid battery and delivered to the electric motor. By changing the resistance of this passive component, the computer thinks that the motor is drawing less current and allows more power to be delivered to the drivetrain than originally intended. With the shunt resistor modified, which can be done with either a bypass resistor or a custom circuit board, the only other change is to upgrade the 100 A fuse near the battery for a larger size.

With these two modifications in place, the electric motor gets an additional 40% power boost, which is around five horsepower. But for an electric motor which can output full torque at zero RPM, this is a significant boost especially for a relatively lightweight car that’s often considered under-powered. It’s a relatively easy, inexpensive modification though which means the boost is a good value, although since these older hybrids are getting along in years the next upgrade might be a new traction battery like we’ve seen in the older Priuses.

Thanks to [Aut0l0g1c] for the tip!

Overview of the Gwyscope SPM controller.

Low-Cost DSP For Scanning Probe Microscopy

January 31, 2024 by 3 Comments

A scanning probe microscope comes in a wide variety of flavors, they all produce a set of data points containing the measurements at each location. Usually these data points form a regular 2D grid, but it can be more beneficial to change the density of measurements at certain locations, or even the height, which creates a much more complex probing path and subsequent (XYZ) data set.

Yet this should not deter anyone, as [Miroslav Valtr] and colleagues demonstrate in a July 2023 article in Hardware X where they use a Red Pitaya SBC along with custom Eurocard-format PCBs to create a low-cost-ish (<1,500 USD) open hardware Digital Signal Processor (DSP) they call Gwyscope.

How the Gwyscope controller fits into an example of a scanning probe microscope setup. (Credit: Miroslav Valtr et al., 2023)
How the Gwyscope controller fits into an example of a scanning probe microscope setup. (Credit: Miroslav Valtr et al., 2023)

The Red Pitaya itself is used as a convenient hybrid FPGA-based module with on-board signal processing hardware, with its Xilinx Zynq ARM-FPGA chip providing both an FPGA section to implement the feedback loop module in Verilog, as well as the means to run a Linux instance with the C-based software that connects via Ethernet to a remote workstation. This communication is based around the GwyFile library, which is part of the Gwyddion project. The scanning paths are generated using libgwyscan (see this presentation for an introduction).

The resulting scan data is saved as an XYZ data file, which can be read with the Gwyddion visualization and analysis program. Although far from a quick & easy afternoon project for the casual hobbyist, it could be a boon for universities and laboratories.

Thanks to [Nicolae Irimia] for the tip.

Swapping Nunchucks For A Steering Wheel

January 30, 2024 by 4 Comments

Rather than chasing pure performance and high quality graphics like other gaming companies, Nintendo has made a name for themselves over the last few decades by favoring not only artistic design and gameplay, but the physical design of the game systems. Of course the hybrid handheld Switch console is among these, but it also includes things like the novel design of the Nintendo 64 controller and, of course, the Wii nunchuck controllers. They’re not always met with resounding approval, though. Some of us tend to prefer more traditional gamepad design, and will go to extreme lengths to get it like this D-pad for playing Mario Kart Wii.

Rather than simply building a compatible controller for the Wii, or even using a GameCube controller, this controller setup takes a more roundabout approach. A Wiimote is placed in a holster built from Lego, and the game is set up to recognize it as if it were being used in its steering wheel mode. The Lego holster has a servo attached which can tilt the Wiimote from side to side, mimicking a player holding it to play the game, with another set of servos set up to press the various buttons. To control the controller, a homebrew D-pad built on perfboard with an Arduino at its core is used to send commands to the servos, allowing for a more standard controller layout to be used for the classic kart racing game than the steering wheel Wiimote allows.

While it’s quite obvious that there are simpler, easier solutions that avoid the sometimes awkward nature of using Wiimotes, we certainly appreciate the Rube Goldberg-like approach to setting up your gaming experience exactly the way you like. Whether that’s setting up an antique CRT effect for the authentic retro gaming experience or building a complete racing simulator from scratch, the gaming experience is ripe for personalization and unique builds like this one.

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How To Build Your Own 16-Bit System-on-Spreadsheet

January 30, 2024 by 17 Comments

Back in the hazy days of the  early home computers, many of us would rejoice at running our first BASIC applications, some of us even built our own 8-bit system from a handful of ICs and felt elated the moment the connected LEDs, screen or other output device would show signs of life. It is this kind of excitement that [Inkbox] has managed to bring to the bane of every office worker: spreadsheet programs like Excel. How, you may ask? Why, by implementing a completely functional 16-bit system with 16 general purpose registers, 128 kB of RAM and a 128×128 pixel color display, all inside an Excel spreadsheet, making it conceivably the world’s first System-on-Spreadsheet (SoS).

Perhaps the most tantalizing aspect of this approach is that it provides a very good visual way to indicate what is happening inside the system using color codes and clearly segregated and marked functional elements. Not only can it be programmed manually, but [Inkbox] also created an assembler for the CPU’s ISA – called Excel-ASM16 – all of which is available from the ExcelCPU GitHub project page. The ASM is assembled into a ROM.xlsx file that can then be run by the CPU.xlsx file by triggering the Read ROM button. After this you are confronted with the realization that although it all works, it’s also incredibly slow, at about 2-3 Hz.

Still, with all the elegance of an IMSAI 8080 front panel, we cannot help but give full points for this achievement. Plus it gives many of us something to do during those exceedingly dull meetings where only serious applications like office suites are allowed.

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A Basic USB-C Primer

January 30, 2024 by 32 Comments

Over the last five years or so there has been a quiet take-over of the ports on laptops, phones, and other devices, as a variety of older ports as well as the familiar USB A and micro USB sockets have been replaced by the now-ubiquitous USB-C port. It’s a connector which can do so many things, so many in fact that it bears a handy explanation. The Electromagnetic Field 2022 hacker camp has been quietly uploading videos of its talks, and a recent one has [Tyler Ward] explaining the intricacies of the interface.

Many of you will be familiar with XKCD number 927 which makes a joke about proliferating connector standards, and it’s evident that USB-C is a rare case of a connector which bucks the trend of simply making another standard, and has instead created something with which it makes sense to replace what went before. We learn about the intricacies of inter-device communications and USB-PD, and the multiple high-speed connection  lanes shoehorned into it. That one small connector can plug into a laptop and provide power, USB peripherals including network, and display, is nothing short of amazing. Take a look at the video below the break, and if you’re interested in diving deeper, have a look at our colleague [Arya Voronova]’s USB-C for hackers series.

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Design Secrets Of Fantastic, Hand-made Puzzle Boxes

January 30, 2024 by 7 Comments

[Kagen Sound] is a woodworker and artist who gives a great behind-the-scenes look at his amazingly high-quality puzzle boxes (video). Not only do his varied puzzle box designs show his math background, but they are all made entirely of wood. There are no nails or fasteners; just intricately-fitted wood and some glue.

There’s a lot of variety in his designs, and while it’s all fantastic from beginning to end, two things stood out to us as being of particular interest. One is the “Plus Box” which makes a clicking sound when the pieces are moved (at 2:47) thanks to a clever wooden spring. [Kagen] shows an example of the concept, where a flat wood piece with slots cut from the sides acts as a spring and clicks into notches when moved, providing audible and tactile feedback without anything other than wood.

The other is a patterned puzzle box (at 7:10) whose geometric designs change as the user moves the pieces. A reminder that [Kagen]’s devices are made entirely of wood and glue, so the design comes from two different types of wood assembled and cut at an angle to create the patterns seen. [Kagen] shaves thin layers of veneer from this block to attach to the puzzle pieces as needed to create the patterns without resorting to ink, paint, or decals.

[Kagen] has a math degree but is entirely self-taught as a woodworker, so don’t let lack of formal training stop you from experimenting. You can watch him give a tour of his work in the video, embedded below.

Feeling the urge to make your own puzzle boxes? Take a look at some we’ve seen over the years, and we even have a collection of single-line cryptex fonts to make laser-engraving puzzle bits a little easier.

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Simon Says With An RP2040

January 30, 2024 by No comments

The team of [Michael] and [Chimdi] from Cornell’s Designing with Microcontrollers (ECE 4760) Fall 2023 session designed a version of Simon Says on an RP2040 which they call Pico Says. It uses UDP packets over WiFi to communicate between the players, and supports VGA graphics for output. Each player’s hardware consists of a Pico W module plus a control panel containing the four LEDs and buttons ( red, green, yellow, and blue ) plus send and reset buttons.

For purposes of this lab, the modules were build on a solderless breadboard and used perfboard for the control panels. They weren’t entirely happy with their choice of UDP because they experienced frequent datagram dropouts in the noisy environment of the microcontroller lab. They also planned to implement sound effects, but ran out of time after spending too much time on the WiFi implementation, and had to drop that feature. In the end, however, they wrapped up their project and demonstrated a working game. We can only speculate whether this bonus lesson in resource management was intended by [Dr. Hunter Adams] or not.

Two ECE 4760 course references are highlighted in the write-up that helped them jump-start the project: the UDP and VGA examples for the Pico. These are good links to put in your RP2020 toolbox for future projects, in addition to the ECE 4760 course home page itself. We’ve covered several of these projects recently, as well as the curriculum switch from the Microchip PIC32MX-based Microstick II to the RP2040 last Spring.

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