Update: Custom Cellphone Induction Charging

August 1, 2010 by 12 Comments

This is a custom back plate with induction charging circuitry that [Derek Hughes] build for his HTC HD2 cellphone. When we checked in with him last week he showed us how to add an inductive charger without voiding the warranty but it wasn’t very pretty because the stock back plate blocked the inductive field and couldn’t be used. The solution he came up with will work with any device if you want to put some time into the build.

He took two different aftermarket cases; one fits his cellphone and the other is a BlackBerry case meant for housing a credit card. After cutting a hole in the back of the cellphone case he epoxied the credit card holder in place, smoothed the seam with Bondo, and repainted. Not only does the charger fit in the credit card case, but there’s still room for a credit card. [Derek] also measured the magnetic fields around the circuitry and found they will not damage the magnetic strip on that American Express Black you’ve been keeping on you. In the video after the break he mentions the last step in finishing this case will be to locate a 90-degree USB plug as the current connector is a bit of an eyesore.

[youtube=http://www.youtube.com/watch?v=DgNOqJBSKmQ]

Homemade Induction Generator

July 13, 2010 by 33 Comments

[youtube=http://www.youtube.com/watch?v=RTTgLYzfQrE]

[Tyler LaVite] tipped us off about the generator he built. He combined a 5.5 horsepower Honda motor with a 10 horsepower electric bandsaw motor. To get an induction generator to produce alternating current you must feed electricity into the system to start the magnetic flux. [Tyler’s] solution was to include a bank of capacitors totaling 230mF which charge from the motor, then release back into the system. It’s not as green as the syngas generators we’ve seen since it still uses fossil fuel, but it reuses old parts sending less to the landfill.

1000W Induction Heater

June 4, 2010 by 60 Comments

[Tim Williams] likes to heat things up with this induction heater he built. At peak it can use 1000W and as you can see in the video, that’s more than enough power to heat, burn, and melt a plethora of different objects. The case design uses a center divider to isolate switching noise from the magnetic field with the whole unit housed in aluminum because it won’t heat up from stray magnetic fields. He’s selling plans and kits in case you want one, but we just don’t know what we’d use it for.

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Induction Furnace

June 22, 2009 by 19 Comments

induction furnace

[Tim Williams] made his own induction furnace. A copper tubing coil forms the primary winding, as the material to be heated becomes the short circuited secondary. The load material is subject to high power magnetic fields operating at radio frequency. The rapidly changing field induces current flow within the material, creating a great deal of heat. The brute power required a cooling system to match. In the video below, the induction furnace can be seen melting common table salt.

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Washing Machine Motors Unlocked

February 29, 2024 by 19 Comments

There’s great potential in salvaging a motor from a broken appliance, but so often the part in question is very specific to its application, presenting a puzzle of wires to the experimenter. This was very much the case with older washing machines and other white goods, and while their modern equivalents may have switched to more understandable motors, there are still plenty of the older ones to be had. [Matthias random stuff] sheds a bit of light on how these motors worked, by means of a 1980s Maytag washing machine motor.

Many of us will be used to old-style induction motors, in which two windings were fed out of phase via a large capacitor. This one doesn’t have a capacitor, instead it has a primary winding and a secondary one with a higher resistance. We’re not quite sure the explanation of the resistance contributing to a phase shift holds water, however this winding is connected in for a short time at start-up by a centrifugal switch. Even better, reversing its polarity reverses the direction of the motor.

The result is a mess of wires demystified, and a mains powered motor with a bit of strength for your projects. We’ve let a few of these motors slip through our fingers in the past, perhaps we shouldn’t have been so hasty.

This is a subject that we’ve looked at in the past.

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Dry Ice From Seashells, The Hard (But Cheap) Way

December 6, 2023 by 11 Comments

[Hyperspace Pirate] wants to make his own dry ice, but he wants it to be really, really cheap. So naturally, his first stop is… the beach?

That’s right, the beach, because that’s where to find the buckets of free seashells that he turned into dry ice. Readers may recall previous efforts at DIY dry ice, which used baking soda and vinegar as a feedstock. We’d have thought those were pretty cheap materials for making carbon dioxide gas, but not cheap enough for [Hyperspace Pirate], as the dry ice he succeeded in making from them came out to almost ten bucks a pound. The low yield of the process probably had more to do with the high unit cost, in truth, so cheaper feedstocks and improved yield would attack the problem from both ends.

With a supply of zero-cost calcium carbonate from the beach and a homemade ZVS-powered induction heater tube furnace at the ready, [Hyperspace Pirate] was ready to make quicklime and capture the CO2 liberated in the process. That proved to be a little more difficult than planned since the reaction needed not just heat but a partial vacuum to drive the CO2 off. An oil-free vacuum pump helped, yielding a little CO2, but eventually he knuckled under and just doused the shells in vinegar. This had the fun side effect of creating calcium acetate, which when distilled not only corrodes the copper still plumbing but also makes a lousy but still flammable grade of acetone. Once enough CO2 was stored in a couple of beach balls, the process of cooling and condensing it into dry ice was pretty much the same as the previous method, except for taking advantage of the Joule-Thomson cryocooler he built a while back.

The result is a hundred or so grams of dry ice snow, which isn’t great but still shows promise. [Hyperspace Pirate] feels like the key to improving this process is more heat to really drive the calcination reaction. Might we suggest a DIY tube furnace for that job?

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Cooking With Magnets And 3D Printing

November 18, 2023 by 9 Comments

Have you ever wondered how induction cooking works? A rotating magnetic field — electrically or mechanically — induces eddy currents in aluminum and that generates heat. When [3D Sage] learned this, he decided to try to 3D print some mechanical rigs to spin magnets so he could try cooking with them.

We doubt at all that this is practical, but we have to admit it is fun and there are some pretty impressive 3D prints in the video, too. The cook surface, by the way, is tiny, so you won’t be prepping a holiday meal on it. But there’s something super charming about the tiny breakfast on a plate produced by a printed magnetic “stove.” We would be interested to know how much power this setup consumed and how much heat was produced compared to, say, just using a big resistor to heat things up.

We’ve heard that induction heating is efficient, but this setup is a bit unconventional. If cooking things isn’t your bag, you can use induction for soldering, too.

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