How To Be The Hardware Engineer At A Startup

For those who prefer the smell of solder smoke to lines of code then you may be a hardware engineer. What you should consider is how to land a job at a startup, how to work fast, be a team player, keep an open mind, and be organized. Joining a startup will be the greatest challenge of your career. You can do it! Be a hardware engineer at a startup and change the world.

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Mudd Hacks: Piloting A College Hardware Hackathon To Success

Software hackathons are an old hat these days. They’re a great scouting opportunity for talented candidates looking for a job, and they provide the battleground for coding enthusiasts to prove themselves by developing a project from start to finish overnight, albeit, with a few kinks. Hardware hackathons are an entirely different beast. By trading APIs for components and Python libraries for soldering irons, they pull the excitement out of the text editor and onto the workbench for everyone to see.

This article was written for the Omnibus vol #02 Order yours now
This article was written for the Omnibus vol #02
Order yours now

While hardware hackathons might be “the next big thing” with you and your four best DIY-pals, the broad range of physical components, from Arduinos to CNC milling time, makes rule-establishment, safety enforcement, and winning criteria far more difficult to constrain within a single night. Enter Muddhacks. This past October, three students from Harvey Mudd College set out to deliver a hardware hackathon that would open their student community’s mind to the thought of tinkering-for-fun in their spare time outside the lab and beyond their homework.

Students [Benjamin Chasnov], [Apoorva Sharma], and [Akhil Bagaria] had just finished their experimental engineering class: E80. Along the way, they designed a custom sensor payload into a meter-long rocket and launched both rocket and payload to measure the rocket’s fundamental frequencies in flight. With a victory behind them, they were ready for their next big project.

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(Left to right) [Ben], [Apoorva], and [Akhil] stare skyward as their rocket launch sets them hungry for future projects.
As the next semester waned onwards, however, they realized that any big project–no matter how modular–would be a serious time commitment. After some thought, they refactored their idea entirely. Tinkering was a passion shared by each of them; why not spread the love school-wide and bring together a community of engineers-by-night? To resolve their craving for after-hours engineering and to inspire a culture of collaborative tinkering, they set out to bootstrap a hardware hackathon; an event where many projects could be realized by many students in a single night.

Everyone Says Hardware is Hard

For the unitiated, hardware looks hard. Breadboards, LEDs, r`esistors? To those who have never put together a simple circuit before, taking that first leap is a challenge set by a box of components that almost seems to glare back menacingly. The three teammates took this first-timer roadblock as a challenge unto themselves to break down that barrier. Thus, HackWeek was born.

HackWeek was the MuddHacks teams’ answer to get students comfortable gluing modules together to produce a functional project in a short time. How do I make things move? How do I connect things to the internet? What parts do I choose? All of these questions-worth-answering became topics of the three-day event before the hackathon. The idea behind HackWeek was simple: give eager students enough theory and a functional demo that they could probe, tweak, and recompile so that they could feel more comfortable developing their own ideas into projects. On day one, the MuddHacks team brought functional demos of various motors into the hands of eager students. By day two, the three teammates actually assembled a functional hack of their own before the eyes of their listeners: an internet-enabled microwave that could remotely start warming up that cup of ramen on your way back from class.

[Akhil], [Ben], and [Apoorva] bring the Phone-Microwave to life at HackWeek while users try to fire it up remotely.
[Akhil], [Ben], and [Apoorva] bring the Phone-Microwave to life at HackWeek while users try to fire it up remotely.
Unlike software hackathons, a successful hardware hackathon involves parts, and the MuddHacks team was well-prepared to bring the participants the parts that they wanted. With ten days to go before the event, [Ben] took orders from each team’s desired list of parts. With a day to go, all parts arrived before the event and made it to their respective user’s hands in “goodie bags” on the last day of HackWeek. On this last day, teams opened their bags and explored the parts given to them and to other teams while taking advice from the mentors present to offer tips for using various components. This time for “open-exploration” ensured that the following night spent hacking would be more fruitful, now that teams had cleared the starting questions for various parts on the previous day.

On the night of MuddHacks, [Ben], [Apoorva], and [Akhil] had completely turned their original aim to build their own project into a night spent mentoring the projects of others. Throughout the night, they became the “ground crew,” bringing advice to debugging teams and keeping the night culture alive with two waves of snacks. “We felt that if students were going to come to our event, it was our responsibility to keep them both awake and happy,” Apoorva mentioned. Classrooms refilled for the night with students eager to bring their robots, LEDs, and gantries to life, but other parts of the school came to life as well. The machine shops reopened, and old oscilloscopes and test equipment emerged from the engineering stock room for loan to any teams that needed them. Even a few professors happened to wander into classrooms and offer advice.

For [Ben], [Apoorva], and [Akhil], fostering a sense of community in tinkering became their top priority. As they wandered between teams, they encouraged stellar performers to take a brief break and help out another team through a bug. At the night’s end, a number of early-rising professors joined the crowd of students to judge the winners. Oddly enough, the MuddHacks team didn’t spend any money on the prizes–but no one seemed to notice or care. For the eighth of the entire undergraduate student body that attended, these students weren’t coming for the prizes. They came to join that culture of tinkerers–to be a fellow hardware-hacker-by-night–eager to do their part to make the world blink.

For more information head over to muddhacks.com

(Left to right) Erin Paeng, Cherie Ho, and Shaan Gareeb take first place by rewiring an rc helicopter for hand-control with a Leap Motion
(Left to right) Erin Paeng, Cherie Ho, and Shaan Gareeb take first place by rewiring an rc helicopter for hand-control with a Leap Motion

How to Deliver a Hardware Hackathon

When was the last time you burned yourself downloading someone else’s API? Probably never. With a hardware hackathon, comes a new wave of challenges not seen before in the software variant. With one successful hackathon under their belt, we asked the MuddHacks Team to share some insights for other teams looking to assemble their own hardware hackathon. Here’s what they came up with.

Getting Funding

Charging participants an entrance fee may solve the problem of funding, but for the thrifty, starving student, entrance fees may also weed out people who had a slight curiosity but weren’t eager to throw a few bucks down to support it. The solution? Bring participants in for free and support the hackathon with external funding. The MuddHacks team reached out to a number of companies and encouraged them to take a sincere look at their website and cause.

Administrivia

The Muddhacks team handled most of their administrative work online. Among the tools they chose were

  • Google Forms for parts orders and feedback
  • Slack and email lists for real-time updates during the event
  • Google Spreadsheets for keeping track of order requests
  • Bootstrap for deploying a website

Assembling Teams

The Muddhacks team mandated that students form teams to enter the hackathon, mostly to foster community and collaboration. They reasoned: “If you already build things for fun on your own, you don’t need a hackathon to get you excited about hardware for the first time.” Most teams self-assembled, but the Muddhacks team also suggests a submission form for stragglers to pair up.

Getting Parts

Ten days before the hackathon, [Ben] put out a call to order parts in a $100 budget range. Each team made part requests, and [Ben] then ordered each of these parts in time for the hackathon. In addition, the Muddhacks team also ordered a collection of additional stock hardware (think: Arduinos and shields).

Setting the Stage

The Muddhacks team received permission to host the night event on the third floor of one of their buildings filled with classrooms. Among points to consider for the setting are:

  • reliable Wi-Fi connectivity
  • power outlet access

Safety

Soldering irons and sleep-deprivation don’t mix well. Among the points to consider for safety are tools that will keep users safe (safetly glasses and ventilation in this case). The MuddHacks team also recommends a safety waiver.

Advertising and Swag

Getting people excited is key. Logos, T-shirts, and Mugs all add to the authenticity of the one-night event. The Muddhacks Team brought in each of these to its participants. In addition, they printed posters, deployed a website and facebook page, and pitched to students directly in their computer science and engineering classes.

Keeping the Night Moving

Feed the masses. The MuddHacks team reminds us that, as the hosts and organizers of the event, it’s your responsibility to make sure that attendees are both awake and enjoying their time. Not only did the team provide two rounds of food, they also walked around and engaged participants that needed some help debugging, effectively becoming an extra set of eyes to track down bugs as mentors throughout the night.

Judging

The MuddHacks team brought in their favorite professors to judge teams’ projects. At this event, the MuddHacks team stresses that all participants deserve to see all projects. Not only can they witness something awesome, they can also engage their peers with questions, effectively learning a few extra tricks that they didn’t discover while working on their own project.

Priming for Next Year

From the MuddHacks Team: “Take pictures!” While the first website and facebook page were filled with images of the tools and the setting, next years website and advertisements could be filled with pictorial proof of the promise to participants of a genuine experience. As the first hackathon closes, they also stress that you, the organizers and founders, learn too; and the best way to do so is to collect feedback with some manner of online form. At the same time, this form could also recruit additional hands for assembling next year’s hackathon.

We hope these tips from a stellar hackathon serve as a starting point for developing one of your own. To learn more about MuddHacks, take a quick visit to their website: MuddHacks.com, or follow them on their Facebook page.


This article was specifically written for the Hackaday Omnibus vol #02. Order your copy of this limited edition print version of Hackaday.

The Death Of Surplus

I thought the surplus electronics market in Dallas was a byproduct of local manufacturing, after all we have some heavy hitters in our back yard: Texas Instruments, Maxim (Dallas Semiconductor), ST Micro (at one time), Diodes Incorporated. If we widen our radius to include Austin (3 hours down the road) we can make a much more impressive list by including: National Instruments, Freescale Semiconductor, better yet I’ll just insert the graphic I’m pulling data from right here:

texas_companies_map
Texas Electronics Map Source: Texas.gov

Granted, not all of these are companies that manufacture silicon, or even have manufacturing facilities here in Texas. That doesn’t necessarily matter for surplus to exist. Back to my point of where surplus originated. While I wasn’t completely wrong (these companies certainly have helped contribute to the surplus electronics market) the beginnings of surplus storefronts date back to World War II. Did anyone see that coming? Neither did I. However it does make sense, the US government would have had a large stock of “stuff” to get rid of at the end of the war.

Enter the sale of government surplus all over the nation, usually near air force bases. So this is how the more generalized concept of a surplus shop came to be in existence; mix in the domestic manufacturing of electronics in the 1970’s and we have electronics surplus shops aplenty.

My First Hand Experience

I didn’t really appreciate how valuable my local electronics shop was until watching Beers in Bunnie’s Workshop – Workshop Video #36. If you haven’t seen the video you only need to know that [Ian] of Dangerous Prototypes and [bunnie] of Andrew [bunnie] Huang are standing in [bunnie]s work-space in Singapore drinking beer and talking about the lab that is [bunnie]s life. You with me now? Okay, there is a point in the video where the two discuss the ability to run down the street and buy a connector as something only available in Singapore or Shenzhen. Let me briefly pause here to clarify that I’m not comparing my local electronics shop to the Shenzhen market or Sim Lim Tower in Singapore, only stating that I too can hold parts in-hand before purchasing them. I’m also not [brandon] of Dangerous Prototypes or Andrew [brandon] Huang, clearly.

I do however have an electronics selection at my disposal that is unmatched until you get to the west coast shops. I went on a bit of an adventure with the owner [Jim Tanner] of my local shop [Tanner Electronics] to take some pictures of the retail floor and a few behind the scenes (warehouse) shots that you can check out after the break.

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REM Detection Lets You Boss Around Your Dreams

[Michael] has been working on projects involving lucid dreaming for a long time. The recurring problem with most projects of this nature, though, is that they often rely on some sort of headgear or other wearable which can be cumbersome to actually sleep with. He seems to have made some headway on that problem by replacing some of the offending equipment with a small camera that can detect eye movements just as well as other methods.

The idea behind projects like this is that a piece of hardware detects when the user is in REM sleep, and activates some cue which alerts the sleeper to the fact that they’re dreaming (without waking them up). Then, the sleeper can take control of the dream. The new device uses a small camera that dangles in front of an eye, which is close enough to monitor the eye’s movement. It measures the amount of change between each frame, logs the movements throughout the night and plays audio tracks or triggers other hardware when eye movements are detected.

[Michael]’s goal is to eventually communicate from inside of a dream, and has gone a long way to achieving that goal. Now that this device is more comfortable and more reliable, the dream is closer to reality. [Michael] is looking for volunteers to provide sleep logs and run tests, so if you’re interested then check out the project!

Shark Vs. Robot

In laymen’s terms they built a shark-chasing robot. You can guess what happened next…

The back story is a little more reputable. I recently attended the Center for Marine Robotics meeting at the Woods Hole Oceanographic Institution (WHOI) and learned about a very interesting robot. For the Discovery Channel’s Shark Week the network partnered with [Amy Kukulya] at WHOI to develop an autonomous underwater vehicle (AUV) that locates, follows, and films sharks in their natural habitats, swimming, patrolling, doing their thing.

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Paper Thin Conductors

Swedish scientists have created something they call power paper by using nanocellulose and a conductive polymer. The paper is highly conductive and has applications in supercapacitor technology and printed electronics.

The paper, technically called NFC-PEDOT paper, combines high conductivity and compatibility with conventional paper handling machines that could lead to less expensive manufacturing. The team used the material to create supercapacitors (up to 2F) as well as FET-like transistors known as OECTs (Organic Electrochemical Transistors).

Admittedly, the supercapacitor prototype didn’t look very practical (as they dunked it in a beaker full of potassium chloride). The black-colored paper is relatively conductive (42,000 S/m at 20 degrees C), at least for a paper. As a point of reference, silicon is about 1,000 S/m and iron conducts at about 10,000,000 S/m.

What can we do with NFC-PEDOT? Time will tell. We couldn’t help but wonder, however, if paper-based 3D printing couldn’t be adapted to use paper as an insulator or dielectric, foil as a conductor, and something like this material to build resistive elements. After all, we’ve seen something similar using foil and paper before.

Laser Cut-and-Weld Makes 3D Objects

Everybody likes 3D printing, right? But it’s slow compared to 2D laser cutting. If only there were a way to combine multiple 2D slices into a 3D model. OK, we know that you’re already doing it by hand with glue and/or joints. But where’s the fun in that?

LaserStacker automates the whole procedure for you. They’ve tweaked their laser cutter settings to allow not just cutting but also welding of acrylic. This lets them build up 3D objects out of acrylic slices with no human intervention by first making a cutting pass at one depth and then selectively re-welding together at another. And they’ve also built up some software, along with a library of functional elements, that makes designing these sort of parts easier.

There’s hardly any detail on their website about how it works, so you’ll have to watch the video below the break and make some educated guesses. It looks like they raise the cutter head upwards to make the welding passes, probably spreading the beam out a bit. Do they also run it at lower power, or slower? We demand details!

Anyway, check out the demo video at 3:30 where they run through the slice-to-depth and heal modes through their paces. It’s pretty impressive.

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