Hacking When It Counts: Surviving The Burma Death Railway

In the early days of World War II, the Japanese army invaded Burma (now Myanmar) and forced an end to British colonial rule there. Occupying Burma required troops and massive amounts of materiel, though, and the Japanese navy was taking a beating on the 2,000 mile sea route around the Malay Peninsula. And so it was decided that a railway connecting Thailand and Burma would be constructed through dense tropical jungle over hilly terrain with hundreds of rivers, including the Kwae Noi River, made famous by the Hollywood treatment of the story in The Bridge on the River Kwai. The real story of what came to be known as the Burma Death Railway is far grislier than any movie could make it, and the ways that the prisoners who built it managed to stay alive is a fascinating case study in making do with what you’ve got and finding solutions that save lives.

Nutrition from Next-to Nothing

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POWs in camp. [Source: The Thai-Burma Railway and Hellfire Pass]
Labor for the massive project was to come from the ultimate spoil of war – slaves. About 250,000 to 300,000 slaves were used to build the Burma-Siam Railway. Among them were about 60,000 Allied prisoners of war, primarily Australian, Dutch, British and American. POWs were singled out for especially brutal treatment by the Japanese and Korean guards, with punishment meted out with rifle butt and bamboo pole.

With the POWs was Doctor Henri Hekking, who had been born and raised in the former Dutch East Indies colony of Java (now Indonesia). He had spent his early years with his grandmother, a master herbalist who served as “doctor” for the native villagers. Inspired by his oma’s skill and convinced that the cure for any endemic disease can be found in the plants in the area, Dr. Hekking returned to Java as an officer in the Dutch army after completing medical school in the Netherlands.

After his capture by the Japanese, Dr. Hekking did everything he could to help his fellow POWs despite the complete lack of medical supplies, all the while suffering from the same miserable treatment. Hekking realized early on that the starvation rations the POWs endured were the main cause of disease in the camps; a cup of boiled white rice doesn’t provide much energy for men building a railway by hand in jungle heat, and provides none of the B vitamins needed by the body.

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We Didn’t Know The Sun Could Do Digital

You don’t get much more old school than a sundial, and more new school than 3D printing. So, it is nice to see these two combined in this impressive project: the 3D printed digital sundial. We have seen a few sundial projects before, ranging from LED variants to 3D printed ones, but this one from [Julldozer] takes it to a new level.

In the video, he carefully explains how he designed the sundial. Rather than simply create it as a static 3D model, he used OpenSCAD to build it algorithmically, using the program to create the matrix for each of the numbers he wanted the sundial to show, then to combine these at the appropriate angle into a single, 3D printable model. He has open-sourced the project, releasing the OpenSCAD script for anyone who wants to tinker or build their own. It is an extremely impressive project, and there is more to come: this is the first in a new podcast series called Mojoptix from [Julldozer] that will cover similar projects. We will definitely be keeping an eye on this series.

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Bicycle Heads Down Display Shows You The Way

On a bicycle you’re typically looking ahead and slightly down to make sure you don’t ride over any potholes. While a speedometer is great on the handlebars, what if you could project your speed and other information onto the road ahead? Well, it turns out if you have a smartphone and a bit of ingenuity, you can do just that!

We’ve seen this hack done before with a pico projector, but that’s a pretty big investment for your bicycle. So [Peter] had another idea. What if you could just use your cellphone as is and a bit of optics? It turns out you can buy some pretty cheap “cell phone projectors” from China or Amazon — it’s basically a little cardboard box that your phone fits into, with a cheap plastic lens to project your image. Lumen output is pretty miserable, but if you’re riding at night, it is enough to see by!

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Animated Jack-o’-Lantern Really Connects

Days past people used to just carve a scary face in a pumpkin, drop in a candle and call it a day, but for our kind of crowd that’s not going to cut it. [Alexis] stuffed this Jack o Lantern with a lot of brain power and even connected it up to the internet for community control.

At the core of the festive decoration is a spark core, which allows micro controlled special effects to be triggered via Twitter. RGB LED’s change colors, flicker and flash and even a spooky ghost pops out of the top. Along with all that, a sound sensor is added in so the lights can react to the ambient sound around the lantern.

If you get too close an ultrasonic sensor will trigger the ghoulish treat with lights and animation, but what about spooky sounds? That is also included thanks to a toy found at the local discount store, which had its guts removed and its trigger button replaced with a transistor.

Now sights and sounds can all be controlled remotely or in an active response mode to entertain all the little goblins visiting the house this Halloween. Join us after the break for a quick demo video and don’t forget to send in links to your own pumpkin-based hacks this week!

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A Wooden Based, CD Stepper Scribbler

[Rohit Gupta] is back with a plotter made from scrap CD drives and an old RC servo. [Rohit] is working on hacks to create CNC machines and sharing his activities with the world. His CNC design calls for salvaged stepper motors so he first built a device for testing them. You’ve got to admire his use of the language. He named his plotter project ‘Sketchy’ and his motor tester is called ‘Easy Peasy’.

sketchyAfter finding some CD drives at the scrap pile he tore them down to test with Easy Peasy. The raw materials for the frame came from a wooden crate for an AC unit but he didn’t just start cutting it up. Nope, first he created plans with CAD; now that’s a hack you have to admire.

With the steppers tested working, and the base build under way he moved onto the control system. Originally the hardware was demonstrated using an MSP430. This worked, but a flaw in the hardware design was found. With the pen attached directly to the servo horn, it would draw a long line when being rotated away from the drawing position.

The fix is a replacement servo setup which lifts the pen up instead of rotating it. But that showed that the drawing surface wasn’t smooth. The pen kept missing places or getting caught and destroyed. The use of a spring loaded pen solved this issue. Success!

One further change migrated away from the MSP430 in favor of an Arduino Pro Mini in order to use a GRBL library instead of the g-code generator which was performing questionably. Since he likes Hackaday so much one of his first attempts with the final version of Sketchy was our logo, shown in the video after the break.

When we last saw [Rohit] he had created a fancy PCB ruler to measure components.

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Superbike Gets Bootstrapped Instrument Refit

[Josh] got rid of the standard, factory gauges on his GSXR Super-bike and installed a custom built instrument panel which displays some additional parameters which the regular instrumentation cluster did not. He was working on converting his bike in to a Streetfighter – a stripped down, aggressive, mean machine. The staid looking gauges had to go, besides several other mods to give his bike the right look.

GSXR_03Luckily, he had the right skills and tools available to make sure this DIY hack lives up to the Streetfighter cred of his bike. The important parameter for him was to log the Air / Fuel mixture ratio so he could work on the carburation. Along the way, he seems to have gone a bit overboard with this build, but the end result is quite nice. The build centers around a Planar 160×80 EL graphic display lying in his parts bin. The display didn’t have a controller, so he used the Epson S1D13700 graphic controller to interface it with the microcontroller. An Atmel ATmega128L runs the system, and [Josh] wrote all of his code in “C”.

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Flashed The Wrong Firmware? Swap Out The LCD To Match!

We always joke about the hardware guys saying that they’ll fix it in firmware, and vice-versa, but this is ridiculous. When [Igor] tried to update his oscilloscope and flashed the wrong firmware version in by mistake, he didn’t fix it in firmware. Instead, he upgraded the LCD display to match the firmware.

See, Siglent doesn’t make [Igor]’s DSO any more; they stopped using the 4:3 aspect ratio screens and replaced them with wider versions. Of course, this is an improvement for anyone buying a new scope, but not if you’ve got the small screen in yours and can’t see anything anymore. After playing around with flashing other company’s firmware (for a similar scope) and failing to get it done over the JTAG, he gave up on the firmware and started looking for a hardware solution.

It turns out that a few SMT resistors set the output screen resolution. After desoldering the appropriate resistors, [Igor] bought a new 7″ LCD screen online only to find out that it has a high-voltage backlight and that he’d need to build an inverter (and hide the noisy circuit inside his oscilloscope). Not daunted, he went digging through his junk box until he found a backlight panel of the right size from another display.

Yet more small soldering, and he had frankensteined a new backlight into place. Of course, the larger LCD won’t fit the case without some cutting, double-sided tape, and a healthy dose of black tape all around insulates the loose electricals. Et voilá!

We have to hand it to [Igor], he’s got moxie. It’s an ugly hack, but it’s a definite screen upgrade, and a lesser hacker would have stopped after flashing the wrong firmware and thrown the thing in the trash. We’d be proud to have that scope sitting on our desk; it’s a definite conversation starter, and a badge of courage to boot.