A Rocket Powered Ejection Seat For Model Aircraft

November 21, 2020 by 4 Comments

As radio control planes don’t typically have human pilots onboard, the idea of installing an ejection seat in one is somewhat frivolous. But that doesn’t mean it wouldn’t be a lot of fun, and [James Whomsley] has set his mind to achieving the task.

The build process is an iterative one, with [James] solving problems step-by-step and testing along the way. The first task was to successfully launch a small action figure and his flight seat vertically in a controlled fashion. After a few attempts, a combination of rocket motors and guide rails were settled upon that could achieve the goal. Next up, a drogue parachute system was designed and tested to stabilize the seat at the height of its trajectory. Further work to come involves handling seat separation and getting the action figure safely back to the ground.

While action figures aren’t alive and the ejection seat serves no real emergency purpose, we can imagine it would be a hit at the local flying field – assuming the parachutes don’t get tangled in someone else’s model. For those interested in the real technology, our own [Dan Maloney] did a great piece on the topic. Video after the break.

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A Microwave Repair Even Mechanical Keyboard Fans Will Love

November 15, 2020 by 32 Comments

Microwave oven design and manufacturing have been optimized to the point where the once-expensive appliances are now nearly disposable. Despite the economics, though, some people can’t resist fixing stuff, especially when you get a chance to do it in style. Thus we present this microwave repair with its wholly unnecessary yet fabulous adornments.

The beginning of the end for [dekuNukem]’s dirt cheap second-hand microwave started where many of the appliances begin to fail first — the membrane keyboard. Unable to press the buttons reliably anymore, [dekuNukem] worked out the original keypad’s matrix wiring arrangement and whipped up a little keypad from some pushbutton switches and a scrap of perfboard. Wired into the main PCB, it was an effective and cheap solution, if a bit on the artless side.

To perk things up a bit, [dekuNukem] turned to duckyPad, a hot-swappable macropad with mechanical switches and, of course, RGB LEDs. Things got interesting from here; since duckyPad outputs serial data, an adapater was needed inside the microwave. An STM32 microcontroller and a pair of ADG714 analog switches did the trick, with power pulled from the original PCB.

The finished repair is pretty flashy, and [dekuNukem] now has the only microwave in the world with a clicky keypad. And what’s more, it works.

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Cutting Balsa Wood With Air (Oh, And A Laser)

November 15, 2020 by 34 Comments

[DIY3DTech] likes using his Ortur laser cutter for balsa wood and decided to add an air assist system to it. Some people told him it wasn’t worth the trouble, so in the video below, he compares the results of cutting both with and without the air assist.

The air assist helped clear the cut parts and reduced charring in the wood. The air system clears residue and fumes that can reduce the effectiveness of the laser. It can also reduce the risk of the workpiece catching on fire.

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Aircraft Radio Bares All

November 11, 2020 by 9 Comments

There is a certain charm to older electronics gear. Heavy metal chassis and obviously hand-wired harness can be a work of art even if they would be economically impractical for most modern gear. Watching [msylvain59’s] tear down of a Collins 51R VOR receiver is a good example of that. The construction looks so solid.

If you aren’t familiar with VOR, it stands for VHF omnidirectional range and allows airplanes to tune into a fixed ground-based beacon and determine its heading in relation to the beacon. In some cases, it can also calculate distance.

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Altair Front Panel Tutorials

October 30, 2020 by 43 Comments

If you aren’t old enough to remember when computers had front panels, as [Patrick Jackson] found out after he built a replica Altair 8800, their operation can be a bit inscrutable. After figuring it out he made a pair of videos showing the basics, and then progressing to a program to add two numbers.

Even when the Altair was new, the days of front panels were numbered. Cheap terminals were on their way and MITS soon released a “turnkey” system that didn’t have a front panel. But anyone who had used a minicomputer from the late 1960s or early 1970s really thought you needed a front panel.

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Air Cannon Serves Up A Blast Of Ferrocerium Sparks

October 15, 2020 by 25 Comments

OK, looks like we have a new way to entertain the kids and wreak havoc in the neighborhood, if this spark-shooting ferrocerium cannon is as easy to build as it looks.

This one comes to us by well-known purveyor of eyebrow-singing projects [NightHawkInLight], whose propane torch never seems to get a break. The idea here is a large scale version of an apparently popular trick where the “flints” from lighters, which are actually rods of ferrocerium, an aptly named alloy of iron and cerium, are heated to a nearly molten state and dropped onto a hard surface. The molten alloy thence explodes in a shower of sparks, to the mirth and merriment of those in attendance.

[NightHawkInLight]’s version of the trick scales everything up. Rather than lighter flints, he uses ferrocerium rods from firestarters of the type used for camping. The rod is stuffed into a barrel formed from steel brake line which is connected to the output of a PVC air chamber. His ominpresent propane torch is attached in such a way as the flame plays upon the loaded pyrophoric plug, heating it to a molten state before the air is released from the chamber. The massive display of sparks seen in the video below is pretty impressive, but we’re getting tired of  gender reveal parties and forest fires.  We just hope he had fire extinguishers on hand.

Seriously, be careful with stuff like this. [NightHawkInLight] has a lot of experience working with these kinds of projects, from his plasma-propelled soda bottles to making synthetic rubies with an arc welder. We’re sure he wouldn’t want to see anyone get hurt.

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Spin The Video Track With A Mechanical Flair

October 12, 2020 by 16 Comments

One of the most difficult user interfaces to get right is video editing. It is complex and fiddly with large amounts of precision required even after four or five hours of straight editing. Seeking to bring some of that interface out into the real world, [Zack Freedman] built a mechanical video editing keyboard.

The keyboard in question features popular shortcuts and keys to breeze through different parts of editing. The biggest feature is, of course, the large scrubbing knob, allowing [Zack] to fly through long video with precision. We’ve seen our fair share of mechanical keyboards that aren’t traditional keyboards on Hackaday before, such as this number pad or this macro pad.

One of the unique constraints of this project was the fact that Zack had a deadline of two days. This self-imposed deadline was to help focus the work and drive it towards completion. This meant that it had to be designed in such a way that roadblocks or troublesome features could be designed around or cut out altogether. At its heart, this project is just 14 mechanical switches, 4 potentiometers, and a Teensy to drive it all. It is the design, prototyping, and thought that went into this project that makes it noteworthy. There are plenty of lessons here about how to manage a project’s timeline and advice about how to actually finish it.

Code, STL’s, diagrams, and instructions are all on his GitHub.

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