Review: Pine64 Pinecil Soldering Iron

January 5, 2021 by 98 Comments

There was a time when decent quality soldering irons were substantial affairs, soldering stations with a chunky base unit containing the electronics and a lightweight handheld iron for the work. That has changed with the arrival of a new breed of microprocessor controlled lightweight handheld irons. There’s a new kid on the block from a company we associate more with open-source phones, laptops, and single board computers, Pine64 have produced the Pinecil. It’s a lightweight handheld iron with some innovative features at an attractive price, but does it raise the bar sufficiently to take on the competition?

I put the Pinecil through its paces, and and although the device is fully open source, give it a teardown for good measure. Spoiler: it’s my new favorite.
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A Gesture Recognizing Armband

January 2, 2021 by 4 Comments

Gesture recognition usually involves some sort of optical system watching your hands, but researchers at UC Berkeley took a different approach. Instead they are monitoring the electrical signals in the forearm that control the muscles, and creating a machine learning model to recognize hand gestures.

The sensor system is a flexible PET armband with 64 electrodes screen printed onto it in silver conductive ink, attached to a standalone AI processing module.  Since everyone’s arm is slightly different, the system needs to be trained for a specific user, but that also means that the specific electrical signals don’t have to be isolated as it learns to recognize patterns.

The challenging part of this is that the patterns don’t remain constant over time, and will change depending on factors such as sweat, arm position,  and even just biological changes. To deal with this the model can update itself on the device over time as the signal changes. Another part of this research that we appreciate is that all the inferencing, training, and updating happens locally on the AI chip in the armband. There is no need to send data to an external device or the “cloud” for processing, updating, or third-party data mining. Unfortunately the research paper with all the details is behind a paywall.

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Amazon Halo Teardown Is Supremely Thorough

December 31, 2020 by 10 Comments

We rarely see teardowns this detailed. [txyzinfo] wanted to know what hardware was under the hood, and did an amazing Amazon Halo Teardown.

Sometime around the middle of 2020, Amazon jumped on to the health and fitness tracker space with the introduction of the Halo — a $100 device with an add on $4 monthly subscription service if you wanted additional features, which Amazon calls “labs”, many of which are third-party services. The device does not have any display at all, and any metrics that need to be displayed (heart rate, steps, calories, etc.) show up on the Halo phone app. Halo’s focus is more on health, rather than fitness. It helps monitor your active and sleep states, keeps track of body fat, and reports your emotional state.

We won’t delve much in to the pros and cons of the device, other than mention two features which have the potential to creep out most folks. The device has a pair of microphones, which listen to the “tone” of your voice and report on your emotional state. The other is its use of your phone via the companion app, to take photos of you, preferably dressed in your undergarments. Your front, back and side photos get uploaded to Amazon servers, get converted to a 3D model, and then downloaded back to your phone. Amazon mentions that the photos are never retained and deleted from their servers once your 3D model is transferred back to the phone. Amazon’s ML algorithms then calculate your body fat percentage. More worryingly, the app offers a slider which you can move to see how you will “look” if you have higher or lower body fat percentages.

Fortunately for us hardware hacker types, [txyzinfo] wanted to unlock all the secrets Amazon poured into this design. Even if the device in particular does not interest you, the techniques he uses are very educational and will prove a useful addition to your skills. The device does not have any external fasteners, with the back cover being held together with glue. [txyzinfo] starts off by applying a solvent around the back cover to soften the glue, then works with his spudger to pry it open. The back cover appears to have an antenna with touch-contact terminations without a connector. The main body holds the rest of the electronics, and can be easily removed by unscrewing the four corner screws. Using a combination of solvent to soften the glue at various points, and snips to cut off retaining plastic tabs, he manages to untangle the hybrid rigid-flex PCB assembly from its plastic-metal clam-shell.

He uses a hot-air blower to cleanly separate the flex PCB parts attached to the rigid PCB. With all the flex pieces removed, he is left with the main part of the device — the rigid PCB with most parts potted under a metal shield filled with what appears to be a soft, grey compound. At this point, we are not sure if the potting compound is for heat dissipation, or just to obfuscate reverse engineering. His next action gives us a severe case of the heebie jeebies, as he clamps the PCB to a milling machine, and mills away the sides of the metal shield. Next, he heats the whole assembly with the hot air gun to melt all the solder, applying some generous amounts of flux, using the spudger to pull apart the PCB from the components embedded in the potting compound. Check out the video after the break to see his tear down techniques in action.

His plan was to identify as many parts as he could, but he wasn’t very successful, and managed to identify just a few — the two MEMS microphones, two temperature sensors and the LED driver on the flex PCB, and the photo-diodes, 6-axis IMU, battery charger and flash memory on the main board. The board has an uncommon 5-layer stack up, with the centre layer being ground. PCB de-layering is a time consuming process and requires a lot of patience, but in the end, he was able to get a pretty good result. He found some oddities in the track layout and was able to identify some of the more common connections to the I2C bus and between the micro-controller and its memory. He also located several test points which seem promising for a second round of investigations. Sometime in the future, he plans to get another Halo and have a go at it using the JTAGulator and GoodFET.

Tear downs are a favourite for all hackers, as is evident by the regularity with which we keep seeing them. If this one hasn’t whetted your appetite, then check out this other Fitness Tracker Teardown which is a lesson in Design for Manufacture.

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TI EZ430-Chronos Turned Medical Alert Wearable

December 22, 2020 by 29 Comments

Long before the current smartwatch craze, Texas Instruments released the eZ430-Chronos. Even by 2010s standards, it was pretty clunky. Its simple LCD display and handful of buttons also limited what kind of “smart” tasks it could realistically perform. But it did have one thing going for it: its SDK allowed users to create a custom firmware tailored to their exact specifications.

It’s been nearly a decade since we’ve seen anyone dust off the eZ430-Chronos, but that didn’t stop [ogdento] from turning one into a custom alert device for a sick family member. A simple two-button procedure on the watch will fire off emails and text messages to a pre-defined list of contacts, all without involving a third party or have to pay for a service contract. Perhaps most importantly, the relatively energy efficient eZ430 doesn’t need to be recharged weekly or even daily as would be the case for a modern smartwatch.

To make the device as simple as possible, [ogdento] went through the source code for the stock firmware and commented out every function beyond the ability to show the time. With the watch’s menu stripped down to the minimum, a new alert function was introduced that can send out a message using the device’s 915 MHz CC1101 radio.

Messages and recipients can easily be modified.

The display even shows “HELP” next to the appropriate button so there’s no confusion. A second button press is required to send the alert, and there’s even a provision for canceling it should the button be pressed accidentally.

On the receiving side, [ogdento] is using a Raspberry Pi with its own CC1101 radio plugged into the USB port. When the Python scripts running on the Pi picks up the transmission coming from the eZ430 it starts working through a list of recipients to send messages to. A quick look at the source code shows it would be easy to provide your own contact list should you want to put together your own version of this system.

We’ve seen custom alert hardware before, but like [ogdento] points out, using the eZ430-Chronos provides a considerable advantage in that its a turn-key platform. It’s comfortable to wear, reliable, and fairly rugged. While some would argue against trusting independently developed code for such a vital task, at least the hardware is a solved problem.

Building A Smash Bros. Controller With Keyswitches

December 18, 2020 by 5 Comments

When it comes to competitive fighting games, having the right controller in your hands can make the difference between victory and defeat. Many tournaments have strict rules around controllers for this very reason. [Akaki Kuumeri] has recently put together a custom controller, aimed at maximising performance in Super Smash Brothers: Ultimate on the Nintendo Switch. (Video, embedded below.)

The build is assembled in an attractive 3D-printed body, made to be reminiscent of the original Nintendo Entertainment System controller. Inside, a cheap third-party Gamecube controller is used to interface with the console. Mechanical keyboard switches are used to replace the buttons and even the analog sticks, with a special modifier key that enables walking and running across the stage. This is pulled off with a handful of resistors emulating the intermediate position of the analog sticks, and makes pulling off advanced combos easier.

It’s a fun build, and we can imagine the precise digital key inputs having some benefits over analog controls. It also pays to note that such a build wouldn’t be as easy without the ready supply of mechanical key switches thanks to the custom keyboard subculture. We’ve seen these satisfying switches cropping up in many controller builds in recent times.

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Join Us For The “Holiday With Hackaday And Tindie” Meet-Up

December 14, 2020 by 4 Comments

It’s a ritual in workplaces around the world this time of any other year but 2020: the office holiday party. Too much food, perhaps too much alcohol, and garish sweaters that you wouldn’t be caught dead in on any other occasion. Things are, of course, a tad different this year, which is why we’re putting our community’s party online with the Holiday with Hackaday and Tindie meet-up on Tuesday, December 15 at noon Pacific time!

Why should you come to this hangout? Because why not! This is going to be a loose, informal meet-up that will give us all a chance to get to know one another. We’ve got an amazing community here, and just putting faces to names can be really valuable. You’ll be able to connect with old friends and perhaps make new ones. It’s your chance to reach out and find someone to collaborate with, or perhaps just find an answer to a thorny problem you’ve been stuck on. Be sure to bring your latest projects to show off, and maybe even consider giving everyone a virtual tour of your shop. Ugly sweaters are optional, of course, and we don’t judge.

The Holiday with Hackaday and Tindie meet-up is being held on Remo. Those of you who joined the Friday night Bring-a-Hack session at Remoticon this year will no doubt remember the platform, which we got a lot of good feedback on. You’ll want to check browser compatibility ahead of time and reserve your spot, so head over to Remo and make it so. If you need help with timezone conversions, we’ve got you covered on that too.

We’re looking forward to seeing everyone at the Holiday with Hackaday and Tindie meet-up!

CNC Router Frame Repurposed For Colorful String Art Bot

December 11, 2020 by 12 Comments

Pandemic lockdowns have been brutal, but they’ve had the side-effect of spurring creativity and undertaking projects that are involved enough and complex enough to keep from going stir crazy. This CNC string art robot is a great example of what’s possible with a little imagination and a lot of time. (Video, embedded below.)

According to [knezuld11], the robot creates its art through mathematical algorithms via a Python program that translates them into nail positions and string paths. The modified CNC router frame, constructed of laser-cut plywood, has two interchangeable tool heads. The first places the nails, which are held in a small hopper. After being picked up by a servo-controlled magnetic arm and held vertically, a gear-driven ram pushes each nail into a board at just the right coordinates. After changing to a different tool, the robot is able to pick up one of nine different thread dispensers. A laser sensor verifies the thread nozzle position, and the thread starts its long journey around the nails. It’s a little mesmerizing to watch, and the art looks great, with a vibe that brings us right back to the 70s. Groovy, man.

This reminds us a little of a recent [Barton Dring] project that makes art from overlapping strings. That one was pretty cool for what it accomplished with just one thread color, while this one really brings color to the party. Take your pick, place your nails, and get stringing.

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