Electroplating Copper And Silver Onto 3D Prints

January 12, 2015 by James Hobson 63 Comments

While researching copper plating graphite for a project, [Dave] stumbled upon a blog post illustrating a brilliant approach to metal plating 3D printed parts.

Our pioneers in this new technique are [Aaron], who runs a jewelry business, and [Bryan], a professor of Digital Media. By mixing graphite powder into an acetone solution, it is possible to make a kind of graphite paint that sticks extremely well to ABS plastic.

Using the graphite painted part as the cathode, and a chunk of copper as the anode, it becomes possible to electroplate the part with a variety of electro-forming solutions. In the first test (seen above), [Bryan] uses a Midas Bright Electro-forming Copper Solution (copper sulfate solution).

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CastAR Hands-On And Off-Record Look At Next Version

January 12, 2015 by Mike Szczys 30 Comments

At long last I had the opportunity to try out the CastAR, a glasses-based Augmented Reality system developed by Technical Illusions. The hardware has been in the works now for a couple of years, but every time we have come across a demo we were thwarted by the long lines that accompany them. This time I was really lucky. [Jeri] gave us a private demo in a suite at the Palazzo during CES 2015. Reflecting on the experience, CastAR is exactly the type of Virtual Reality hardware I’ve been longing for.

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Odd-Looking Mini EV Yard Tractor Is Made From Plywood And Bike Parts

January 12, 2015 by Rich Bremer 24 Comments

[Ian] likes to build small Electric Vehicles and his most unique project is certainly this yard tractor. During the design phase of the project [Ian] came up with a few requirements to ensure that this vehicle would be useful around the house. First, it had to be maneuverable in tight spaces. This was accomplished by the short wheel base and small diameter front-steering wheels. Next, it had to get great traction as leaving torn-up grass around the yard was not going to cut the mustard. Four mountain bike drive wheels used in the rear double the traction while at the same time distributing the friction over twice the surface area of the grass. To increase the traction even more, the rider’s seating position was intentionally put directly over the rear wheels.

The frame was kept simple by using plywood as structural members. Two 40Ah 12v batteries are set low between the front and rear axles and power the 4 DC drive motors. The motors are connected to the axle by means of sprockets and chains which results in a 36:1 reduction. That’s a large gear reduction and limits the tractor to a top speed of 12 km/h (7.5 mph). Bike tires front and rear were used because they are easily available and are super low-cost. And of course, a tractor wouldn’t be complete without a trailer hitch to tow around plants, rocks, wood or any other general yard debris.

[Ian] makes plans for his mini EV tractor available on his website. If your kid is envious of this electric tractor, maybe you can make him one of these…

[lovablechevy] Transforms A Nomad Into The HandyGen

January 12, 2015 by Theodora Fabio 1 Comment

[lovablechevy], aka the Queen of Bondo, has added another member to her Mushroom family of custom portable consoles. This time, it’s the HandyGen, an improved Sega Nomad. As an owner of the latter, we can attest that the Nomad had limitations, including its unwieldy size and shape, and its godawful battery life. As part of a build-off contest over at the Bacman forums , [lovablechevy] took apart a half-working Nomad and trimmed its board to fit into a smaller case of her own design, while retaining features such as the A/V out, headphone jack, and Player 2 controller port. She also bumped up the size of the screen, swapping in a new 4″ LCD and its corresponding controller board. The best improvement was increasing the battery life considerably; HandyGen uses 2 LiPo batteries lasting 7 hours instead of the Nomad needing 6AA’s that barely lasted two. HandyGen’s battery life is roughly double that of the GeneBoy, an earlier portable Genesis mod we’ve featured before.

[lovablechevy] always does a great job with her portables, from the Nintenduo to the HandyNES. Being avid PS fans, we also award her bonus points for testing out the HandyGen with Phantasy Star 4. Check out her video of the HandyGen after the break.

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TweetHeart Shows You Some Love

January 11, 2015 by Rick Osgood 4 Comments

[Stacey] wanted a more interesting way to monitor events related to her Twitter account. What she ended up with is a beautiful animated heart light.

She started out by designing the enclosure. Having access to a laser cutter, she opted to make it out of thin plywood. [Stacey] used an online tool called BoxMaker to design the actual box. The tool is very simple to use. You simply plug in the dimensions of the box and it will provide you with a two dimensional template you can use with your laser cutter. The resulting plywood pieces fit together like a puzzle. The heart piece is made from frosted acrylic and was also cut by the laser.

To light up the heart, [Stacey] opted to use NeoPixels. These are like many of the RGB LED strips we’ve seen in the past, though the pixel density is higher than most. She cut up the LED strip into the appropriate sizes and glued them to a piece of plywood in a rough heart shape. She tested the lights during each step so she would know exactly when any errors were made.

[Stacey] opted to use a SparkCore to control the LEDs. This had the advantage of including WiFi connectivity out of the box. [Stacey] started with NeoPixel example programs, but quickly realized they all relied on the Delay function. This was a problem for her, because she needed to constantly watch for new Twitter events. She ended up having to write her own functions that relied on interrupts instead.

[Stacey] then wrote a Node.js script to monitor twitter and control the Spark. The script watches for specific events, such as one of [Stacey’s] tweets being re-tweeted, or a user unfollowing [Stacey]. The script then sends a message to the Spark to tell it which event just occurred. The Spark will then repeat the event until a new one occurs. Check out the demonstration video below. Continue reading “TweetHeart Shows You Some Love” →

Stereo Audio On A PIC32

January 11, 2015 by Bryan Cockfield 13 Comments

The PIC microcontrollers are powerful little devices, and [Tahmid] is certainly pushing the envelope of what these integrated circuits can do. He has built (for educational purposes, he notes) an audio player based on a PIC32 and a microSD card. Oh, and this microcontroller-based audio player can play in stereo, too.

The core of the project is a PIC32MX250F128B microcontroller. 16-bit 44.1kHz WAV files are stored on the microSD card and playback is an impressive 12-bit stereo audio. It can also play back 8-bit files (with some difficulty). [Tahmid] programmed the interface to work through the serial port and it is very minimalistic, mostly because this was a project for him to explore audio on a microcontroller and wasn’t to build an actual stand-alone audio player that he would use from day to day.

Still, even though the project isn’t ready to replace your iPod, the core audio-processing parts are already done if you want to try to build on [Tahmid]’s extensive work. You could even build a standalone audio player like this but have it play high-quality 12-bit stereo audio!

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Hackaday Links: January 11, 2015

January 11, 2015 by Brian Benchoff 39 Comments

Listening tests reveal significant sound quality differences between various digital music storage technologies. Finally the audiophile press is tackling the important questions. This listening test looks at the difference between two four-bay NAS boxes, with one making the piano on Scherzo and Trio from Penguin Café Orchestra’s Union Cafe sound more Steinway-like, while another NAS makes it sound more like a Bosendörfer. Yes, your choice of digital storage medium can change the timbre of a piano. Another gem: “Additionally, the two units also had different processor architectures, which might also affect perceived audible differences.” There must be a corollary to Poe’s Law when it comes to audiophiles…

[10p6] has begun a project that can play every old Atari cartridge. Right now it’s just a few bits of plastic that fits every non-Jaguar Atari cartridge, but it’s a start.

The Android IMSI-Catcher Detector. You’ve heard about Stingrays, devices used by law enforcement that are basically fake cell towers. These Stingrays downgrade or disable the encryption present in all cellphones, allowing anyone, with or without a warrant, to listen in on any cell phone conversation. Now there’s an effort to detect these Stingrays. It’s open source, and they’re looking for volunteers.

[Rob] sent in something that’s the perfect application of projection mapping. It’s called Face Hacking, and it’s pretty much just a motion capture systems, a few projectors, a whole lot of CG work, and just a tiny bit of dubstep. It look cool, but we’re wondering what the applications would be. Theatre or some sort of performance art is the best I can come up with.

A while ago, [4ndreas] saw a 3D printed industrial robot arm. He contacted the guy for the files, but nothing came of that. [4ndreas] did what anyone should do – made his own 3D printable industrial robot arm. The main motors are NEMA 17, and printing this will take a long time. Still, it looks really, really cool.