CT Scanner Reveals The Difference Between Real And Fake AirPods

November 29, 2023 by Lewin Day 20 Comments

These days, you have to be careful what you buy. Counterfeit hardware is everywhere, especially when you’re purchasing things sight unseen over the Internet. [Jon Bruner] recently set out to look at a bunch of fake AirPod clones, and found that the similarities between the imposters and the real thing are only skin deep. A CT scan reveals all.

As you might expect, Apple’s AirPods are a fine example of miniaturization. They’re packed to the gills with hardware, with very little wasted space inside. Flexible PCBs hook up the electronics in an elegant and tidy fashion. Three tiny MEMS microphones are on board to capture the user’s voice and filter out noise. The battery that runs the show is a hefty lithium-ion coin cell which fills almost all the empty space behind the audio driver.

By contrast, the fakes look positively weedy inside. They cut out the bonus microphones, using just one to do the job. Wires link up the different components, with unimpressive blobby soldering visible that has splattered around the internal enclosure. Even the cases are lower-tech, with a weaker battery and a poorer charging solution. Hilariously, cheaping out on the tech makes the fakes lighter, so they compensate by adding weights to create a sense of heft for the user.

It’s amazing how much is revealed by a CT scan, that doesn’t even require opening the devices to tear them down. Fake hardware really is a scourge that many in the tech industry find themselves fighting against on a regular basis.

Ejector Seats: The Rocket Chairs That Save Lives

November 29, 2023 by Lewin Day 36 Comments

Once upon a time, escaping an aircraft was a tricky business. You had to unstrap yourself, fling open a heavy glass canopy, and try to wrench yourself out of a small opening without getting smacked by the tail or chopped up by the propeller. Many pilots failed this difficult task, to the tragic loss of their lives.

Eventually, the human cost was heavy enough and militaries grew strained at having to train new pilots to replace the experienced ones lost to accidents and enemy fire. The ejection seat was developed to make escaping a plane as simple as tucking yourself in and pulling a big red handle. Let’s dive in and learn how it came to be.

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Iowa Demolishes Its First 3D Printed House

November 29, 2023 by Kristina Panos 130 Comments

It sounds like a headline from the future: the weekend before Thanksgiving, a bulldozer came for the first example of a printed home that was supposed to help the housing crisis in the city of Muscatine. Fortunately, it hadn’t been completed and sold yet.

Printing of this first house began in May 2023, and nine more were to be completed by the end of the year. Unfortunately, when tested for compressive strength, the cement mixture this first home was printed out of failed to meet the 5,000 PSI minimum required for the project. Rather than compromise on safety, the parties involved decided to knock it down and start over.

The goal now is to find out why the mixture, which met the strength requirements in laboratory testing, didn’t behave the same on-site. Currently, the plan is to start building the originally-planned second house in the spring, and begin construction on this first site after that.

The project is a collaborative effort between the Community Federation of Greater Muscatine (CFGM), Muscatine Community College, and Alquist 3D. Want to know more about the state of 3D printing when it comes to housing? Check out our handy guide.

Editors Note: The initial post initially indicated that the failed cement mixture contained hemp, but that has since found to be incorrect and the post has been edited accordingly.

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Resurrecting A Bricked Wii U With A Raspberry Pi Pico

November 29, 2023 by Lewin Day 7 Comments

There are reports that some Nintendo Wii U systems out in the wild are falling victim to mysterious failures. As is so often the case, certain error codes have been found in common across failed units out in the community, and [Voultar] decided to investigate to see if he could fix this problem with a little hacking.

[Voultar] wasn’t able to source a Wii U with the much-discussed NAND failure mode, but he was able to source a number of supposedly bricked Wii U systems displaying the error codes 160-0101 and 160-0103. The hack is achieved with an exploit in the Wii U’s USB Host Stack descriptor parsing module, developed by [GaryOderNichts]. It allows the injection of a payload that lets one run unsigned code on the Wii U, achieved via a Raspberry Pi Pico. The Pico is ultimately used to boot off an SD card running a recovery program for the Wii U. By resetting the Wii U’s “coldboot title ID”, it solves the error and gets the console booting properly, as per normal.

[Voultar] was able to fix five consoles displaying the common error messages, which we’d call a win. It’s not going to be a fix for every failed Wii U out there, but if you’ve got the dreaded 160-0101 or -0103 errors, it might be worth a shot.

Continue reading “Resurrecting A Bricked Wii U With A Raspberry Pi Pico” →

Noise Cancelling Isn’t As Easy As You’d Think

November 28, 2023 by Jenny List 14 Comments

On the face of it, producing a set of noise cancelling headphones should be a relatively straightforward project. But as [Pete Lewis] found out, things are not always as they seem. The result is a deep dive into microphone specifications, through which most of us could probably learn something.

Noise cancelling headphones have a set of microphones which provide anti-phase noise through an amplifier to the ‘phones, thus in theory cancelling out the external noise. Since [Pete] is a musician this pair would have to be capable of operating at high noise levels, so he checked the spec for his microphone and with an acoustic overload point at 124 dB for a 115 environment he was ready to go.

Unfortunately these ‘phones showed distortion, which brings us back to the acoustic overload point. This is the sound level at which the microphone has 10% distortion, which is a very high figure, and certainly meant there was enough distortion to be audible at the lower level. After a search for a higher spec microphone and a move to a digital codec-based solution with an ESP32 he eventually cracks it though, leading to an inexpensive set of noise cancelling headphones for high-noise environments.

If distortion interests you, it’s a subject we’ve visited in the past.

Header image: fir0002, GFDL 1.2.

BBC Basic Is Back In A Big Way

November 28, 2023 by Lewin Day 70 Comments

The BBC has a long history of teaching the world about computers. The broadcaster’s name was proudly displayed on the BBC Micro, and BBC Basic was the programming language developed especially for that computer. Now, BBC Basic is back and running on a whole mess of modern platforms.

BBC Basic for SDL 2.0 will run on Windows, MacOS, x86 Linux, and even Raspberry Pi OS, Android, and iOS. Desktop versions of the programming environment feature a BASIC editor that has syntax coloring for ease of use, along with luxury features like search and replace that weren’t always available at the dawn of the microcomputer era. Meanwhile, the smartphone versions feature a simplified interface designed to work better in a touchscreen environment.

It’s weird to see, but BBC Basic can actually do some interesting stuff given the power of modern hardware. It can address up to 256 MB of memory, and work with far more advanced graphical assets than would ever have been possible on the original BBC Micro. If you honed your programming skills on that old metal, you might be impressed with what they can achieve with BBC Basic in a new, more powerful context.

If you’re passionate about the BBC and its history with computers, we’ve talked plenty about the BBC Micro in the past, too.

[Thanks to Stephen Walters for the tip!]

G-code Goes Binary With Proposed New Format

November 28, 2023 by Donald Papp 66 Comments

G-code is effective, easily edited, and nearly ubiquitous when it comes to anything CNC. The format has many strengths, but space efficiency isn’t one of them. In fact, when it comes to 3D printing in particular file sizes can get awfully large. Partly to address this, Prusa have proposed a new .bgcode binary G-code format. You can read the specification of the new (and optional) format here.

The newest version of PrusaSlicer has support for .bgcode, and a utility to convert ASCII G-code to binary (and back) is in the File menu. Want to code an interface of your own? The libbgcode repository provides everything needed to flip .gcode to .bgcode (with a huge file size savings in the process) and vice versa in a way that preserves all aspects of the data. Need to hand-edit a binary G-code file? Convert it to ASCII G-code, make your changes, then flip it right back.

Prusa are not the only ones to notice that the space inefficiency of the G-code file format is not ideal in all situations. Heatshrink and MeatPack are two other solutions in this space with their own strong points. Handily, the command-line tool in libgcode can optionally apply Heatshrink compression or MeatPack encoding in the conversion process.

In a way, G-code is the assembly language of 3D printers. G-code files are normally created when slicing software processes a 3D model, but there are some interesting tricks to be done when G-code is created directly.