Portal Turret Prop

3D Printed Portal Turret Searches And Destroys

June 12, 2014 by 11 Comments

Ah yes, Portal — one of the most iconic puzzle games from this past decade by Valve. [Yvo] just put the finishing touches on his fully 3D printed, working, Portal Turret. Well — it doesn’t have guns — but it does just about everything else!

This intricate prop replica has attention to detail written all over it. [Yvo’s] carefully designed it to actuate as close to the video game model as possible. Its eye and arms move, has a targeting laser and even features a camera for color based object tracking. You can also play around with it using a joystick — but it’s much more fun to leave on autonomous mode.

Because the whole thing is 3D printed, [Yvo] has also made up an Instructable for making your own, and according to him, it’s not that hard to build! This isn’t his first rodeo either, if you remember the awesome GlaDOS we shared last year — that’s his too.

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3D Printed Trays For Your Pick And Place Machine

June 12, 2014 by 37 Comments

3dprintedPNPTray Pick and Place machines are one of the double-edged swords of electronics.They build your boards fast, but if you don’t have everything setup perfectly, they’ll quickly make a mess. A pick and place can’t grab a resistor from a pile and place it – so far only humans can pull that one off. They need parts organized and oriented in reels or trays.

[Parker Dillmann] had to load some parts, but didn’t have a tray for them, so he 3D printed his own. [Parker] works at a small assembly house in Texas. He’s working on a top secret design which includes FFC connectors. Unfortunately, the connectors shipped in pick and place unfriendly tubes rather than reels. If he couldn’t find a tray, [Parker] would have to hand place those connectors as a second operation, which would increase the time to build each board and leave more chances for mistakes.

Rather than place each part by hand, [Parker] got in touch with his friend [Chris Kraft] who is something of a 3D printing guru. [Chris] confirmed that a 3D printed tray would be possible, though the PLA he prints with was not static safe. That was fine for the connectors, but [Parker] was hoping to save some tray space by putting his PSOC4 chips in the printed tray as well.

[Parker] used SketchUp to design a tray that would fit his Madell DP2006-2 pick and place. He left .15mm clearance around the parts – just enough to cover any inaccuracies during printing, but not enough to throw off parts placement. He sent the STL file over to [Chris] who used Simplify3D to a create a Gcode file. [Chris] printed the tray at .2 mm layer height on his MakerGear M2 printer, and the results looked great. Would they be good enough for the pick and place machine?

[Parker] received the printed trays in the mail and loaded them with parts. The pick and place had no problem finding and placing the connectors, making this job a huge success. [Parker] even left room for the PSOC4 chips.He plans to paint the tray with anti-static paint before giving them at try.

We really like this story – it’s a perfect example of how 3D printers can speed up processes in manufacturing. Now that the basic design is done, creating new trays is a snap. Nice work [Parker] and [Chris]! Continue reading “3D Printed Trays For Your Pick And Place Machine” →

THP Hacker Bio: Bradley Worley

June 12, 2014 by 3 Comments

thp-contestant-bio-bradley-worley

Somehow we picked two people in a row who are working on lab equipment as part of The Hackaday Prize. This is just a coincidence; we’re picking hackers who we think will be quite interesting to learn about.

Meet [Bradley Worley]. His contest entry is PyPPM, a Proton Precession Magnetometer which will be used for Nuclear Magnetic Resonance experiments. The “Py” at the beginning reflects the use of the Python API for control.

Let’s see what he’s all about:

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Call A Cell Phone, Find A Tent

June 12, 2014 by 36 Comments

relay Finding your tent at a music festival is a tricky endeavor – not only are there miles and miles of tents exactly like yours, you most likely have a few beers or other substances in you that affect your sense of space and/or time.  [James] came up with a great solution to finding your tent by illuminating it with Christmas lights and a cell phone.

The basic idea of [James]’ build is having Christmas light flicker whenever he calls a phone. One feature in nearly every phone that can be exploited to accomplish this task is the backlight turning on when a call is received. Add a phototransistor, a little bit of circuitry, and some Christmas lights, and you have a fully functioning tent finder.

[James]’ circuit is a simple relay driving the Christmas lights, triggered by a phone right on top of the phototransistor. It’s a simple circuit that can be built on a piece of veroboard, and with a few pieces of plastic forming the enclosure, provides a reasonably bulletproof device that will survive the rigors of a music festival. As a bonus, there’s no need to modify the phone to trigger a remote circuit. Video of the device in action below.

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Net Neutrality: FCC Hack Is A Speed Bump On The Internet Fast Lane

June 12, 2014 by 99 Comments

Net neutrality is one of those topics we’ve been hearing more and more about in recent years. The basic idea of net neutrality is that all Internet traffic should be treated equally no matter what. It shouldn’t matter if it’s email, web sites, or streaming video. It shouldn’t matter if the traffic is coming from Wikipedia, Netflix, Youtube, etc. It shouldn’t matter which Internet Service Provider you choose. This is the way the Internet has worked since it’s inception. Of course, not everyone agrees that this is how things should stay. We didn’t always have the technology to filter and classify traffic. Now that it’s here, some believe that we should be able to classify internet traffic and treat it differently based on that classification.

It seems like much of the tech savvy community argues that net neutrality is a “given right” of the Internet. They believe that it’s the way the Internet has always been, and always should be. The other side of the argument is generally lobbied by Internet service providers. They argue that ISP’s have the right to classify Internet traffic that flows through their equipment and treat it differently if they so choose. As for everyone else, just about everyone these days relies on the Internet for business, banking, and entertainment but many of those people have no idea how the Internet works, nor do they really care. It’s like the electricity in their home or the engine in their car. As long as it’s working properly that’s all that matters to them. If they can check Facebook on their phone while watching Breaking Bad on Netflix in full HD, why should they care how that stuff gets prioritized? It work’s doesn’t it? Continue reading “Net Neutrality: FCC Hack Is A Speed Bump On The Internet Fast Lane” →

The Development Of A Lightweight Wireless Protocol

June 12, 2014 by 30 Comments

BANO[Texane] had been thinking about how to monitor the state of his garage door from a remote place. The door itself isn’t around any power outlets, and is a few floors away from where his server would be located in his apartment. This presented a few design challenges – namely, the sensor itself should have a wireless connection to the server, and being low power would be a great idea. This led to the development of a minimalist framework for wireless communication that allows a sensor to run for weeks without a battery swap.

The wireless protocol itself is based on a simple key value pair; each individual sensor, coupled with a NRF905 radio, has passes an address, a key, and a value. There are allowances for checksums and acknowledgement, but as the PDF says, this is a very minimal protocol.

With the software out of the way, [Texane] turned to the hardware. The microcontroller is a simple Arduino clone, paired with a radio and a coin cell on a small board. The micro spends most of its time in a low power state, with the sensor, in this case a reed switch, tied to an interrupt pin.

There was a problem with the power consumption of the radio, though: when the short 17-byte message was transmitting, there was a significant voltage drop. This was okay with a fully charged battery, but with a partially drained coin cell, the possibility of brownouts was high. A big cap in parallel was enough to offset this voltage drop.

It’s still a little expensive for an all-in-one home automation and monitoring system, but developing a functional wireless protocol and the hardware to go with it is no small feat. It’s actually a great piece of kit that [Texane] is sure to find a few uses for.

Ecstatic Computation: Exploring Technoshamanism With Virtual Reality

June 12, 2014 by 62 Comments

A Digital Shaman

Here’s a really clever use for the Oculus Rift — Ecstatic Computation, a virtual reality spirit journey.

[Michael Allison] began his university career as an artist and musician… and somehow down the line, became a Technoshaman. His thesis, presented at ITP 2014, is on computational art, virtual reality, cognitive psychology and his research on various religious, spiritual and scientific methods that try to explain the relationship between our bodies, minds and the universe itself.

Using virtual reality, Ecstatic Computation is a ritual that explores the merging of consciousness and quantum energy in the physio-chemical registration of state within the computer’s memory. The moment when human and computer become one; the moment when thought becomes bit and electrons become ideas.

Sound crazy? Maybe — but check out the video demonstrations after the break. To create this experience he’s using an Oculus Rift, a Microsoft Kinect, a fan, a small keyboard and of course a computer to render it all. During the participant’s journey, [Michael] leads them in flight, passing through a quantum tunnel, merging with quantum energy inside of state registration within the computer’s memory and finally ending by falling into infinity.

All the graphics and effects are generated on the fly using GLSL generation using a robust graphics rendered called Smolder which he wrote himself, which is built on top of Cinder.

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