DIY Record Cutting Lathe Is Really Groovy

Back in the day, one of the few reasons to prefer compact cassette tape to vinyl was the fact you could record it at home in very good fidelity. Sure, if you had the scratch, you could go out and get a small batch of records made from that tape, but the machinery to do it was expensive and not always easy to come by, depending where you lived. That goes double today, but we’re in the middle of a vinyl renaissance! [ronald] wanted to make records, but was unable to find a lathe, so decided to take matters into his own hands, and build his own vinyl record cutting lathe.

photograph of [ronald's] setup
[ronald’s] record cutting lathe looks quite professional.
It seems like it should be a simple problem, at least in concept: wiggle an engraving needle to scratch grooves in plastic. Of course for a stereo record, the wiggling needs to be two-axis, and for stereo HiFi you need that wiggling to be very precise over a very large range of frequencies (7 Hz to 50 kHz, to match the pros). Then of course there’s the question of how you’re controlling the wiggling of this engraving needle. (In this case, it’s through a DAC, so technically this is a CNC hack.) As often happens, once you get down to brass tacks (or diamond styluses, as the case may be) the “simple” problem becomes a major project. Continue reading “DIY Record Cutting Lathe Is Really Groovy”

Why Physical Media Deserved To Die

Over the course of more than a decade, physical media has gradually vanished from public view. Once computers had an optical drive except for ultrabooks, but these days computer cases that even support an internal optical drive are rare. Rather than manuals and drivers included on a data CD you now get a QR code for an online download. In the home, DVD and Blu-ray (BD) players have given way to smart TVs with integrated content streaming apps for various services. Music and kin are enjoyed via smart speakers and smart phones that stream audio content from online services. Even books are now commonly read on screens rather than printed on paper.

With these changes, stores selling physical media have mostly shuttered, with much audiovisual and software content no longer pressed on discs or printed. This situation might lead one to believe that the end of physical media is nigh, but the contradiction here comes in the form of a strong revival of primarily what used to be considered firmly obsolete physical media formats. While CD, DVD and BD sales are plummeting off a cliff, vinyl records, cassette tapes and even media like 8-track tapes are undergoing a resurgence, in a process that feels hard to explain.

How big is this revival, truly? Are people tired of digital restrictions management (DRM), high service fees and/or content in their playlists getting vanished or altered? Perhaps it is out of a sense of (faux) nostalgia?

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This Week In Security: No More CVEs, 4chan, And Recall Returns

The sky is falling. Or more specifically, it was about to fall, according to the security community this week. The MITRE Corporation came within a hair’s breadth of running out of its contract to maintain the CVE database. And admittedly, it would be a bad thing if we suddenly lost updates to the central CVE database. What’s particularly interesting is how we knew about this possibility at all. An April 15 letter sent to the CVE board warned that the specific contract that funds MITRE’s CVE and CWE work was due to expire on the 16th. This was not an official release, and it’s not clear exactly how this document was leaked.

Many people made political hay out of the apparent imminent carnage. And while there’s always an element of political maneuvering when it comes to contract renewal, it’s worth noting that it’s not unheard of for MITRE’s CVE funding to go down to the wire like this. We don’t know how many times we’ve been in this position in years past. Regardless, MITRE has spun out another non-profit, The CVE Foundation, specifically to see to the continuation of the CVE database. And at the last possible moment, CISA has announced that it has invoked an option in the existing contract, funding MITRE’s CVE work for another 11 months.

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An electron microscope image of the aluminum alloy from the study.

D20-shaped Quasicrystal Makes High-Strength Alloy Printable

When is a crystal not a crystal? When it’s a quasi-crystal, a paradoxical form of metal recently found in some 3D printed metal alloys by [A.D. Iams et al] at the American National Institute for Standards and Technology (NIST).

As you might remember from chemistry class, crystals are made up of blocks of atoms (usually called ‘unit cells’) that fit together in perfect repetition — baring dislocations, cracks, impurities, or anything else that might throw off a theoretically perfect crystal structure. There are only so many ways to tessellate atoms in 3D space; 230 of them, to be precise. A quasicrystal isn’t any of them. Rather than repeat endlessly in 3D space, a quasicrystal never repeats perfectly, like a 3D dimensional Penrose tile. The discovery of quasicrystals dates back to the 1980s, and was awarded a noble prize in 2011.

Penrose tiling of thick and thin rhombi
Penrose tiling– the pattern never repeats perfectly. Quasicrystals do this in 3D. (Image by Inductiveload, Public Domain)

Quasicrystals aren’t exactly common in nature, so how does 3D printing come into this? Well, it turns out that, quite accidentally, a particular Aluminum-Zirconium alloy was forming small zones of quasicrystals (the black spots in the image above) when used in powder bed fusion printing. Other high strength-alloys tended to be very prone to cracking, to the point of unusability, and this Al-Zr alloy, discovered in 2017, was the first of its class.

You might imagine that the non-regular structure of a quasicrystal wouldn’t propagate cracks as easily as a regular crystal structure, and you would be right! The NIST researchers obviously wanted to investigate why the printable alloy had the properties it does. When their crystallographic analysis showed not only five-fold, but also three-fold and two-fold rotational symmetry when examined from different angles, the researchers realized they had a quasicrystal on their hands. The unit cell is in the form of a 20-sided icosahedron, providing the penrose-style tiling that keeps the alloy from cracking.

You might say the original team that developed the alloy rolled a nat-20 on their crafting skill. Now that we understand why it works, this research opens up the doors for other metallic quasi-crystals to be developed on purpose, in aluminum and perhaps other alloys.

We’ve written about 3D metal printers before, and highlighted a DIY-able plastic SLS kit, but the high-power powder-bed systems needed for aluminum aren’t often found in makerspaces. If you’re building one or know someone who is, be sure to let us know.

Announcing The Hackaday Pet Hacks Contest

A dog may be man’s best friend, but many of us live with cats, fish, iguanas, or even wilder animals. And naturally, we like to share our hacks with our pets. Whether it’s a robot ball-thrower, a hamster wheel that’s integrated into your smart home system, or even just an automatic feeder for when you’re not home, we want to see what kind of projects that your animal friends have inspired you to pull off.

The three top choices will take home $150 gift certificates from DigiKey, the contest’s sponsor, so that you can make even more pet-centric projects. You have until May 27th to get your project up on Hackaday.io, and get it entered into Pet Hacks.

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GPS Broken? Try TV!

GPS and similar satellite navigation systems revolutionized how you keep track of where you are and what time it is. However, it isn’t without its problems. For one, it generally doesn’t work very well indoors or in certain geographic or weather scenarios. It can be spoofed. Presumably, a real or virtual attack could take the whole system down.

Addressing these problems is a new system called Broadcast Positioning System (BPS). It uses upgraded ATSC 3.0 digital TV transmitters to send exact time information from commercial broadcast stations. With one signal, you can tell what time it is within 100 ns 95% of the time. If you can hear four towers, you can not only tell the time, but also estimate your position within about 100 m.

The whole thing is new — we’ve read that there are only six transmitters currently sending such data. However, you can get a good overview from these slides from the National Association of Broadcasters. They point out that the system works well indoors and can work with GPS, help detect if GPS is wrong, and stand in for GPS if it were to go down suddenly.

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Going To The Top With A Raspberry Pi Elevator

[BorisDigital] was mesmerised by a modern elevator. He decided to see how hard it would be to design his own elevator based on Raspberry Pis. He started out with a panel for the elevator and a call panel for the elevator lobby. Of course, he would really need three call panels since he is pretending to have a three-floor building.

It all looks very professional, and he has lots of bells and whistles, including an actual alarm. With the control system perfected, it was time to think about the hydraulics and mechanical parts to make a door and an actual lift.

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