Air Cannon Serves Up A Blast Of Ferrocerium Sparks

October 15, 2020 by 25 Comments

OK, looks like we have a new way to entertain the kids and wreak havoc in the neighborhood, if this spark-shooting ferrocerium cannon is as easy to build as it looks.

This one comes to us by well-known purveyor of eyebrow-singing projects [NightHawkInLight], whose propane torch never seems to get a break. The idea here is a large scale version of an apparently popular trick where the “flints” from lighters, which are actually rods of ferrocerium, an aptly named alloy of iron and cerium, are heated to a nearly molten state and dropped onto a hard surface. The molten alloy thence explodes in a shower of sparks, to the mirth and merriment of those in attendance.

[NightHawkInLight]’s version of the trick scales everything up. Rather than lighter flints, he uses ferrocerium rods from firestarters of the type used for camping. The rod is stuffed into a barrel formed from steel brake line which is connected to the output of a PVC air chamber. His ominpresent propane torch is attached in such a way as the flame plays upon the loaded pyrophoric plug, heating it to a molten state before the air is released from the chamber. The massive display of sparks seen in the video below is pretty impressive, but we’re getting tired of  gender reveal parties and forest fires.  We just hope he had fire extinguishers on hand.

Seriously, be careful with stuff like this. [NightHawkInLight] has a lot of experience working with these kinds of projects, from his plasma-propelled soda bottles to making synthetic rubies with an arc welder. We’re sure he wouldn’t want to see anyone get hurt.

Continue reading “Air Cannon Serves Up A Blast Of Ferrocerium Sparks” →

Spin The Video Track With A Mechanical Flair

October 12, 2020 by 16 Comments

One of the most difficult user interfaces to get right is video editing. It is complex and fiddly with large amounts of precision required even after four or five hours of straight editing. Seeking to bring some of that interface out into the real world, [Zack Freedman] built a mechanical video editing keyboard.

The keyboard in question features popular shortcuts and keys to breeze through different parts of editing. The biggest feature is, of course, the large scrubbing knob, allowing [Zack] to fly through long video with precision. We’ve seen our fair share of mechanical keyboards that aren’t traditional keyboards on Hackaday before, such as this number pad or this macro pad.

One of the unique constraints of this project was the fact that Zack had a deadline of two days. This self-imposed deadline was to help focus the work and drive it towards completion. This meant that it had to be designed in such a way that roadblocks or troublesome features could be designed around or cut out altogether. At its heart, this project is just 14 mechanical switches, 4 potentiometers, and a Teensy to drive it all. It is the design, prototyping, and thought that went into this project that makes it noteworthy. There are plenty of lessons here about how to manage a project’s timeline and advice about how to actually finish it.

Code, STL’s, diagrams, and instructions are all on his GitHub.

Continue reading “Spin The Video Track With A Mechanical Flair” →

Patience Beats Rage-Quit In Shattered Xbox Controller Repair

September 19, 2020 by 18 Comments

There are negative-one hacks to this project. Someone lost at their game, lost their temper, then raged at their Xbox controller with some horsepower. The result is that [Taylor Burley] gets a free controller with a non-responsive joystick out of the deal, and since he had nothing to lose, he decided to heat up the iron and bring the controller back to life.

The majority of the project is told in pictures and through the narration in the video below. In removing the joystick, [Taylor] opts for the technique of doping the connections with fresh solder (we assume containing lead for easier melting) before reaching for the desoldering wick. The diagnosis stage is brief because when the joystick lifts away, the PCB falls apart into two separate pieces! The next step was to glue the two halves together with cyanoacrylate to get into the nooks and crannies, then epoxy to provide structure. Solder bridges were not going to jump that gap, so he used 30ga wire and attached it wherever he could scrape away some solder mask. Best of all, it worked when he reattached the joystick. Job well done.

Xbox controllers are not a scarce commodity, so people do not spend their idle hours fixing them, but not many people can claim experience. Maybe someday the stakes will be higher and he will have the courage to repair vintage electronics. We won’t rant on how things aren’t built to last, and how we don’t train people to fix things. Today, we want to focus on someone who used their time to repair and learn.

Continue reading “Patience Beats Rage-Quit In Shattered Xbox Controller Repair” →

This LEGO Air Conditioner Is Cooler Than Yours

September 13, 2020 by 26 Comments

What’s the coolest thing a person can build with LEGO? Well it’s gotta be an air conditioner, right? Technically, [Manoj Nathwani] built a LEGO-fied swamp cooler, but it’s been too hot in London to argue the difference.

This thoroughly modular design uses an Arduino Uno and a relay module to drive four submersible pumps. The pumps are mounted on a LEGO base and sunk into a tub filled with water and ice packs. In the middle of the water lines are lengths of copper tubing that carry it past four 120mm PC case fans to spread the coolness. It works well, it’s quiet, and it was cheap to build. Doesn’t get much cooler than that.

[Manoj] had to do a bit of clever coupling to keep the tubing transitions from leaking. All it took was a bit of electrical tape to add girth to the copper tubes, and a zip tie used as a little hose clamp.

We think the LEGO part of this build looks great. [Manoj] says they did it by the seat of their pants, and lucked out because the copper and plastic tubing both route perfectly through the space of a 1x1x1 brick.

DIY cooling can take many forms. It really just depends what kind of building blocks you have at your disposal. We’ve even seen an A/C built from a water heater.

An Arduino Controller For Hot Air Handles

September 4, 2020 by 3 Comments

In general, the cost of electronic components and the tools used to fiddle with them have been dropping steadily over the last decade or so. But there will always be bargain-hunting hackers who are looking to get things even cheaper. Case in point, hot air rework stations. You can pick up one of the common 858D stations for as little as $40 USD, but that didn’t keep [MakerBR] from creating an Arduino controller that can be used with its spare handles.

Now to be fair, it doesn’t sound like price was the only factor here. After all, a spare 858D handle costs about half as much as the whole station, so there’s not a lot of room for improvement cost-wise. Rather, [MakerBR] says the Arduino version is designed to be more efficient and reliable than the stock hardware.

The seven wires in the handle connector have already been mapped out by previous efforts, though [MakerBR] does go over the need to verify everything matches the provided circuit diagrams as some vendors might have fiddled with the pinout. All the real magic happens in the handle itself, the controller just needs to keep an eye on the various sensors and provide the fan and heating element with appropriate control signals. An Arduino Pro Mini is more than up to the task, and a custom PCB makes for a fairly neat installation.

This isn’t the first time we’ve seen somebody replace the controller on one of these entry-level hot air stations, but because there are so many different versions floating around, you should do some careful research before cracking yours open and performing a brain transplant.

Continue reading “An Arduino Controller For Hot Air Handles” →

The Astronomical Grit Of Ronald McNair

September 3, 2020 by 23 Comments

There is more than one way to lead a successful life. Some people have all the opportunity in the world laid out before them, and it never does them any good. Others have little more than the determination and desire they’ve dredged up within themselves, and that grit turns out to be the abrasive that smooths the path ahead.

Ronald McNair succeeded despite poverty, racism, and an education system designed to keep Black people down. He became an accidental revolutionary at the age of nine, when he broke the color barrier in his small South Carolina town via the public library. This act of defiance in pursuit of education would set the course for his relatively short but full life, which culminated in his career as a Space Shuttle mission specialist.

Rule-Breaker with a Slide Rule

Ronald McNair was born October 21, 1950 in Lake City, South Carolina, the second of three sons, to Pearl and Carl McNair. His mother was a teacher, and encouraged his love of reading. Ronald’s father, Carl was an auto mechanic who never finished high school and always regretted it. Though the family was poor, Ron grew up surrounded by books, music, and support.

Continue reading “The Astronomical Grit Of Ronald McNair” →

“A Guy In A Jet Pack” Reported Flying Next To Aircraft Near LAX

September 1, 2020 by 63 Comments

In case you needed more confirmation that we’re living in the future, a flight on approach to Los Angeles International Airport on Sunday night reported “a guy in a jet pack” flying within about 300 yards of them. A second pilot confirmed the sighting. It’s worth watching the video after the break just to hear the recordings of the conversation between air traffic control and the pilots.

The sighting was reported at about 3,000 feet which is an incredible height for any of the jet packs powerful enough to carry humans we’ve seen. The current state of the art limits jet pack tech to very short flight times and it’s hard to image doing anything more than getting to that altitude and back to the ground safely. Without further evidence it’s impossible to say, which has been an ongoing problem with sightings of unidentified flying objects near airports.

While superheros (or idiots pretending to be superheros) flying at altitude over the skies of LA sounds far fetched, the RC super hero hack we saw nine years ago now comes to mind. At 300 yards, that human-shaped drone might pass for an actual person rather than a dummy. This is of course pure speculation and we don’t want to give the responsible members for the RC aircraft community a bad name. It could have just as easily been trash, balloons, aliens, or Mothra. Or perhaps the pilot was correct and it was “some guy” flying past at 3,000 feet. That’s not impossible.

We anxiously await the results of the FAA’s investigation on this one.

Continue reading ““A Guy In A Jet Pack” Reported Flying Next To Aircraft Near LAX” →