There’s Already A Nixie Addon For The 2024 Supercon Badge

September 12, 2024 by Lewin Day No comments

Nixie tubes are cool, and hackers like them. Perhaps for those reasons more than any other, [Kevin Santo Cappuccio] has developed a very particular Simple Add-On for the 2024 Hackaday Supercon badge.

The build began with a Burroughs 122P224 Nixie tube, and a HV8200 power supply. The latter component is key—it’s capable of turning voltages as low as 3 V into the 180V needed to power a Nixie. Then, an 18-position selector switch was pulled out of a resistance substitution box, and [Kevin] whipped up a basic DIY slip ring using some raw copper clad board.

Smoosh it all together, and what do you get? It’s a Nixie tube you can spin to change the number it displays. Useful? Hardly, unless you want to display varying glowing numbers to people at unreadable angles. Neat? Very. Just don’t touch any of the pins carrying 180 V, that’ll sting. Still, [Kevin] told us it’s pretty tucked away. “I’m totally comfortable touching it, but also would get sued into oblivion selling these on Amazon,” he says.

As [Kevin] notes in his post, the 2024 badge is all about the add-ons— and there’s actually a contest! We suspect [Kevin] will have a strong chance of taking out the Least Manufacturable title.

If you need more information about the Simple Add-On (SAO) interface, [Brian Benchoff] posted the V1.69bis standard on these very pages back in 2019. Apparently the S used to stand for something else. Video after the break.

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Rescuing High-Res Displays From Older Macs

September 10, 2024 by Bryan Cockfield 26 Comments

When Apple started rolling out its Retina displays, it multiplied the amount of pixels compared to their standard, non-Retina displays by four. This increased pixel density while keeping the standard screen size — idea for those needing a lot of detail for their work. But, as is common with Apple, using these displays outside of the Apple ecosystem can be quite a challenge. Retina displays have been around for about a decade now, though, with some third-party hardware able to break them free of their cage. This post details how [Kevin] liberated the 5K display from a 2017 iMac for more general use with support for USB-C.

The first step was to find a used iMac for the right price, and then sell off most of its parts to recoup most of the initial cost. That brought the cost of the panel itself to about $250. The key to getting the display working without all of the Apple hardware is the R1811 driver board, which can be had for around $300. A new 156 watt power supply was added to the mix, and [Kevin] also put in a few extras like a USB cable extension and a latching push-button which kills the display’s power. Additionally, he attempted to get the original iMac speakers working with this setup too, but none of his attempts resulted in anything close to quality sound so he’s mostly abandoned that extra feature for now.

With that all buttoned up, he has a 27″ 5K display with USB-C input for around $650 which is quite a deal. The MacRumors thread that [Kevin] added his project to currently has around 1,700 posts about similar builds too, so it can be a wealth of information for all kinds of models. As Apple drops support for their older machines, these displays will become more and more common and projects like these can keep a lot of e-waste out of the landfill while also providing decent hardware at a bargain price. Don’t just look for iMacs and MacBooks though; there’s a similar process to use various iPad displays for other things as well.

Orion Ceases Operations, Future Of Meade Unclear

September 9, 2024 by Al Williams 28 Comments

There was a time when building a telescope was a rite of passage for budding astronomers, much as building a radio was the coming age for electronics folks. These days, many things are cheaper to buy than build, even though we do enjoy building anything we can. Orion was a big name in telescopes for many years. Their parent company also owned Meade and Coronado, both well-known optical brands. A recent video from [Reflactor] brought it to our attention that Orion abruptly ceased operations on July 9th.

We always hate to hear when well-known brands that serve a big part of our community vanish. According to [Reflactor], people who have telescopes with the company for repair are likely to never see them again. [Dylan O’Donnell] also had a video about it (see below), and, as he notes, at that time, the website was still operating, but it’s gone now. To add further fuel to the fire Sky & Telescope ran an article on July 12th saying that Meade was also on the chopping block, although at the time of this writing, their site is still online.

You have to wonder what problems you might have selling telescopes today. Many people live where there is light pollution. We’d like to think there are still people who want to ponder the universe from their backyard, though.

There are still people selling telescopes, so presumably, one of them — maybe Celestron — will take up the slack. Or maybe we’ll see a resurgence in telescope homebrewing.

After all, if you have a 3D printer, you could make a 114/900 mm telescope on a tight budget. Or, try IKEA.

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Fun And Failure

September 7, 2024 by Elliot Williams 20 Comments

My sister is a beekeeper, or maybe a meta-beekeper. She ends up making more money by breeding and selling new queen bees to other beekeepers than she does by selling honey, but that doesn’t mean that she doesn’t also process the sweet stuff from time to time. She got a free steam-heated oscillating hot knife, used for cutting the waxy caps off of the tops of the cells before spinning the combs down to extract honey, and she thought it might be easier to use than her trusty hand-held electric hot knife.

The oscillating knife, which was built something like a century ago, hadn’t been used in decades. All of the grease had turned to glue, and the large v-belt wheel that made it go was hard to turn by hand, and the motor was missing anyway. So she gave it to my father and me as a project. How could we resist?

We found the original manual on the Internet, which said that it would run from any 1/2 hp motor, or could be optionally driven by a takeoff wheel from a tractor – unfortunately not an option in my sister’s honey house. But we did find a 3/4 hp bench grinder at Harbor Freight that conveniently fit inside the case, and bought the smallest v-belt pulley wheel that would fit the grinder’s arbor. We thought we were geniuses, but when we hooked it all up, it just stalled.

We spent more than a few hours taking the mechanism apart. It was basically an eccentric shaft with a bearing on the end, and the bearing ran back and forth in the groove of a sliding mechanism that the knife blade attached to. As mentioned above, everything was gunked, so we took it all apart. The bearing was seized, so we freed that up by getting the sand out of the balls. The bearing couldn’t move freely in the slide either, but we filed that down until it just moved freely without noticeable play. We added grease from this century, and reassembled it. It turned fine by hand.

But with the belt and motor attached, the mechanism still had just enough friction to stall out the motor. Of course we wrapped some rope around the shaft and pull-started it, and it made a hell of a racket, nearly vibrated itself off the table, and we could see that the marvelous zinc-coated frame that held it all together was racking under the tension. It would require a wholly new housing to be viable, and we hadn’t even figured out a source of steam to heat the knife.

In short, it was more trouble than it was worth. So we packed up the bench grinder in the original container, and returned it no-worse-for-wear to the Freight. But frankly, we had a fantastic time playing around with a noble machine from a long-gone past. We got it “working” even if that state was unworkable, and we were only out the cost of the small v-belt pulley. Who says all of your projects have to be a success to be fun?

3D Printed RC Crane Has Epic 3-Foot Reach

September 3, 2024 by Lewin Day 8 Comments

Have you ever looked out the window at traffic and seen a giant crane driving alone the road? Have you ever wanted a little 3D printed version you could drive for yourself without the risk of demolishing your neighbors house? Well, [ProfessorBoots] has just the build for you.

The build, inspired by the Liebherr LTM 1300, isn’t just a little RC car that looks like a crane. It’s a real working crane, too! So you can drive this thing around, and you can park it up. Then you can deploy the fully working stabilizer booms like you’re some big construction site hot shot. From there, you can relish in the subtle joy of extending the massive three-foot boom while the necessary counterweight automatically locks itself in place. You can then use the crane to lift and move small objects to your heart’s content.

The video describes how the build works in intimate detail, from the gears and linkages all the way up to the grander assembly. It’s no simple beast either, with ten gearmotors, four servos, and two ESP32s used for control. If you really need to build one for yourself, [ProfessorBoots] sells his plans on his website.

We’ve seen great stuff from [ProfessorBoots] before—he’s come a long way from his skid steer design last year. Video after the break.

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Hackaday Links: September 1, 2024

September 1, 2024 by Dan Maloney 21 Comments

Why is it always a helium leak? It seems whenever there’s a scrubbed launch or a narrowly averted disaster, space exploration just can’t get past the problems of helium plumbing. We’ve had a bunch of helium problems lately, most famously with the leaks in Starliner’s thruster system that have prevented astronauts Butch Wilmore and Suni Williams from returning to Earth in the spacecraft, leaving them on an extended mission to the ISS. Ironically, the launch itself was troubled by a helium leak before the rocket ever left the ground. More recently, the Polaris Dawn mission, which is supposed to feature the first spacewalk by a private crew, was scrubbed by SpaceX due to a helium leak on the launch tower. And to round out the helium woes, we now have news that the Peregrine mission, which was supposed to carry the first commercial lander to the lunar surface but instead ended up burning up in the atmosphere and crashing into the Pacific, failed due to — you guessed it — a helium leak.
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3D Printering: Klipper, The Free 3D Printer Upgrade

August 29, 2024 by Al Williams 33 Comments

I have several 3D printers, and I’ve always been satisfied with using either Repetier or Marlin on all of them. There are a few other firmware versions that could run on my hardware, but those two have been all I’ve needed. Sure, it was painful for a while having to juggle features to fit the firmware image onto the smaller microcontroller boards. Now that Marlin supports big 32-bit boards however, that hasn’t been a problem. But recently, I’ve been on a program to switch everything to Klipper.

In this post, I’ll tell you why I did it and give you some data about why you might consider it, too.

The Landscape

Marlin is written in C and burned into a 3D printer’s flash memory. It does a lot. It receives G-code commands, interprets them, and translates them to meaningful actions on the hardware. Modern versions handle automatic transformations to account for lumpy beds, input shaping to reduce shaking, and linear advance to produce better prints.

It might seem simple to control a 3D printer, but there are lots of little details to take into account. For example, if you are moving the head between two XY coordinates and you expect a certain flow rate, then you have to figure out how fast to turn the steppers to get the right amount of plastic out over that time. You also may have to retract before you start a move, make sure temperatures are stable, and transform the actual coordinates based on bed leveling data. There’s a lot going on.

Klipper does the exact same job, but it does it differently. On the 3D printer board is a tiny piece of software that does very little. It’s a bit like a device driver for the printer. All by itself, it does nothing. But it can handle very basic commands that describe how to move the machine.

All the rest of the processing you expect to happen now runs on some Linux computer. That is very often a Raspberry Pi, but it could be a spare laptop, your desktop computer, or anything that will run a reasonable Linux install. Several vendors even sell single-board computers with touchscreens made specifically for running this part of Klipper.

However, even though a screen is nice, you don’t really need it. I’ll talk about that more later.

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