A True 3D Printed Weather Station

April 5, 2018 by Tom Nardi 75 Comments

If the term “3D printed weather station” makes you think of a printed enclosure for off-the-shelf sensors, don’t feel bad. We thought the same thing when we first read the message [Rob Ward] sent in about his latest project. Surely he couldn’t mean that he actually printed all the principal parts of a serious weather station setup, such as the wind vane, anemometer, or rain gauge?

Except, on closer inspection, that’s exactly what he did. Every part of the weather station is designed in OpenSCAD, printed out, and infused with various vitamins to turn them into functional pieces of hardware. Interestingly enough, most of the magic is done with simple reed switches and magnets.

For example, the wind vane uses eight reed switches and an embedded magnet to communicate the current wind direction to the Arduino Uno which handles the user interface. Wind speed, on the other hand, it done with a single reed switch as it just needs to count rotations to calculate speed.

[Rob] did “cheat” by using an off-the-shelf barometric pressure sensor, but we’ll give him a pass for that one. Unless somebody wants to hit the tip line with a design for a printable barometer, we’ll consider this the high water mark in printable weather stations.

This isn’t the first time we’ve seen a DIY anemometer or rain gauge, of varying degrees of complexity. But the clean look of the final version, completely open nature of the OpenSCAD source, and the low part count make this an extremely compelling option for anyone looking to up their home forecasting game.

Soda Can Lamp Pinpoints Your Interests

April 5, 2018 by Kristina Panos 21 Comments

We’ve said it a million times before: 3D printing will expand your horizons. The more you print, the more you think about things you could print and new ways to use printing in the process of building projects. [AHNT] knows all about this phenomenon, because he thought of a way to use soda cans as canvases for customizable pixel art lamp shades.

[AHNT] designed a printable sleeve that fits perfectly over 250mL cans. It provides a sturdy grid for poking tiny holes with a medical needle, and can be reused indefinitely with any pattern imaginable. He created two different printable bases to illuminate the lamp: one is sized to hold a votive candle, and the other is made for an LED strip circuit with a rocker switch and 12 VDC barrel jack. We suppose it wouldn’t take much to use an RGB LED instead—a Trinket or a Gemma would surely fit in the base.

In the video after the break, [AHNT] talks about prepping the can by cleanly removing the lid, which he does by filing the top edge until the layers separate. He also discusses a few methods for removing the paint, and notes that sandblasting worked the best.

Don’t need another lamp? There’s a million things you can do with that empty soda can. You could make a theremin, or a battery, or even a treasure box. Cut it open and make a solder stencil. Or do something else entirely, and send us a tip.

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LEGO Meets Nintendo Switch

April 4, 2018 by Tom Nardi 3 Comments

As you probably know, the Nintendo Switch is the incredibly popular console of the moment. You of course also know that LEGO has been popular since the beginning of recorded history. So it was only a matter of time before somebody decided that these two titans of youthful entertainment needed to combine up like some kind of money-printing Voltron. You know, for science.

[Vimal Patel], a known master of all things plastic brick related, decided to take up the challenge with a few experimental LEGO accessories for the Switch. These add-ons are largely designed to make playing the Switch a bit more comfortable, but represent an interesting first step to more complex hardware modifications down the road.

The key to these experiments are a set of 3D printed rails which allow you to attach standard LEGO parts to the Switch. With the rails installed, [Vimal] demonstrates a simple “kick stand” which improves the system’s stability when not being used in handheld mode.

A few different steering wheel modifications are also demonstrated, which use an impressive bit of engineering to move the controller’s analog stick left and right with rotational input on the wheel. Both variations are shown in-use with Mario Kart, and seem to do the job.

It will be interesting to see what kind of projects will be made possible at the intersection of Switch and LEGO when Nintendo Labo goes live later this month.

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The Era Of Orville Props Has Officially Begun

April 4, 2018 by Tom Nardi 49 Comments

Over a decade after the last Star Trek show warped off of television, we finally have a new series in the form of Star Trek: Discovery. But much to the chagrin of many old school Trek fans, Discovery has gone all in on the gritty and hyper-serialized storytelling that’s taken over TV since Starfleet last patrolled the airwaves. But for those who are looking for somewhat more lighthearted space adventures, Seth MacFarlane (of Family Guy fame) has created a show which is essentially a love-letter to Star Trek: The Next Generation called The Orville. Some have gone as far as to claim that The Orville is the true continuation of the Trek legacy, though such discussion sounds awfully close to a Holy War to us so we’ll steer clear.

Unfortunately for The Orville fans, the series doesn’t have nearly the commercial draw of Trek. Accordingly, the market for things like replica uniforms and props from the show is still in its infancy, meaning fans of the show have to go the DIY route. [JohnSmallBerries] is one such fan, and his 3D printed “Comscanner” from The Orville is a shot across the bow to the well established Trek prop-making scene.

Without so much as an official toy version of the device, [John] was forced to do his initial 3D rendering based completely on screenshots from the show. Even the scale of the device had to be guessed, as it’s usually only seen being held in a crew member’s hand. In the end he reasoned it’s probably supposed to be about the size of a large smartphone.

Not content with just a static prop, [John] managed to integrate not only the spring-assisted retractable display of the scanner from the show, but also some LED backlit panels complete with a screen-accurate user interface. Judging by the internal shots of the scanner, it looks like there’s still plenty of room inside to add some more advanced electronics. The next evolution of this prop will surely be to add in a microcontroller and potentially even a real screen to add some more elaborate effects and (relatively) practical functions.

We’ve seen plenty of impressive builds of Star Trek gadgets, arguably bringing the devices much closer to reality than the original show runners ever did. It will be interesting to see if The Orville inspires a new generation of engineers to bring their favorite fictional pieces of kit into the real world.

Handheld Propulsion Is Noisy, Awesome

April 3, 2018 by Lewin Day 11 Comments

Lithium batteries are ubiquitous, cheap, and incredibly powerful. Combine them with some brushless DC motors and you’ve got serious power in a compact package. [Ivan Miranda] decided to use this to his advantage, building the Handheld Self Propelling System #1.

Yes, we’ll come right out and say it – it’s a giant fan, and it blows. Or more accurately, it’s four moderately sized fans in one fetching wrist-mounted package. The one thing that seems completely absent from the video is an answer to the obvious question – why? Other than doing damage to the hearing of anyone nearby in an enclosed space, [Ivan] demonstrates its use with the help of a skateboard in the back end of the video.

It’s built with off-the-shelf RC parts and the body is 3D printed. This is the kind of print you want to get right first time – it takes several days to print and uses a significant amount of filament.

Overall, it’s a terrifying device that promises to do something awesome when finished. [Ivan]’s just finished the thrust test and we can’t wait to see what comes next.

If you’re looking for another way to propel yourself on a skateboard, well – there’s always the more conventional electric path.

https://youtu.be/WmMkUWvBC64

Giant F1 Car Is 3D Printed And Radio Controlled

April 2, 2018 by Lewin Day 16 Comments

The OpenRC F1 car is a radio control car you can 3D print and assemble yourself. You make the parts, glue them together, and then add your RC gear. That’s all well and good, but could it be done… bigger? [3D Printing Nerd] decided to tackle this one at 4x scale.

It goes without saying that this took some work. The model has to be carved up into sections that would actually fit on the printers to hand. This can take some planning to ensure the parts still come out nicely, as they may be printed in different orientations or with different slicer settings than originally intended.

That’s just the start, though. Once they’re printed, the parts need to be accurately aligned and glued together, which is a whole extra set of challenges. Urethane, epoxy and superglue adhesives are all pressed into service here to get the job done.

It’s a multipart build, as it’s a huge undertaking to 3D print anything on this scale. It’s a great example of taking a fun project, and turning up the silly factor to 11. And of course, at the end of the day, you’ve got a gigantic RC car to play with. Perhaps the only bigger RC cars we’ve seen have been… actual cars.

Bringing Fiction To Life With 3D Printing

April 2, 2018 by Tom Nardi 27 Comments

I print something nearly every day, and over the last few years, I’ve created hundreds of practical items. Parts to repair my car, specialized tools, scientific instruments, the list goes on and on. It’s very difficult for me to imagine going back to a time where I didn’t have the ability to rapidly create and replicate physical objects at home. I can say with complete honesty that it has been an absolutely life-changing technology for me, personally.

But to everyone else in my life, my friends and family, 3D printers are magical boxes which can produce gadgets, weapons, and characters from their favorite games and movies. Nobody wants to see the parts I made to get my girlfriend’s 1980’s Honda back on the road before she had to go to work in the morning, they want to see the Minecraft block I made for my daughter. I can’t get anyone interested in a device I made to detect the algal density of a sample of water, but they all want me to run off a set of the stones from The Fifth Element for them.

As I recently finished just such a project, a 3D printed limpet mine from Battlefield 1, I thought I would share some thoughts on the best practices for turning fiction into non-fiction.

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