New Useless Machine Does The Twist

June 1, 2017 by Lewin Day No comments

Useless machines might not do any work or produce anything of value on their own, but they can be a great learning tool, and are often beautifully crafted as an expression of the builder’s artistic talents. By and large, they consist of a switch to turn the machine on, and an arm that switches the machine back off in response to this. Vladimir had a different take, and built this twisting vase useless machine instead.

The build references the twisting vases we saw recently – [Vladimir] loved the way they so elegantly opened and closed, and decided to base the build around that. The useless part of the machine is the lifting mechanism – a servo turns a pulley, which uses a magnet on a rope to lift the vase. Upon reaching a certain point, the vase drops, and the magnet is once again lowered to lift it back up again.

The first prototype used a simple delay-based timing loop to determine when to drop the magnet again, however over time this would fall out of sync with the vase’s position and the magnet would fail to attach to the vase. For the second version, [Vladimir] improved things by using a limit switch to determine the position of the vase instead of running on timing alone. The machine’s frame was also rebuilt using copper pipe, which allowed the wires and servo to be hidden from sight. The second revision of the project shows the difference polish can make – differences like these make the machine more suitable for display as a curio in a stylish home setting, rather then a messy project that lives on the workbench only.

Be sure to check out the video of the project below the break. For a simpler useless machine, check out this build.
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Interview: Francesco De Comité Makes Math Visually Awesome

May 31, 2017 by John Baichtal 7 Comments

Francesco de Comité is an Associate Professor in Computer Science at the University of Sciences in Lille, France, where he researches the 2D and 3D representation of mathematical concepts and objects. He’s presented papers on a variety of topics including anamorphoses, experiments in circle packing, and Dupin cyclides. His current project involves modeling and 3D printing sea shells. He’ll be presenting a paper on the topic at Bridges Conference in July. You can find his projects on Flickr as well as on Shapeways.

Hackaday: One of your recent projects involves creating fractal patterns and warping them into biologically-correct sea shell shapes, which you then print.

FdC: Modeling seashell shapes is an old topic–Moseley, 1838, D’Arcy Thompson beginning of 20th century. A seashell can be defined as a curve turning around an axis, while translating in the direction of this axis (i.e. on a helicoidal trajectory), and growing in size at the same time. This was modeled for computers in the ’60s by David Raup.

Drawing patterns on seashells was described by Hans Meinhardt using a model of chemical reactions (activator-inhibitor), in the same spirit as Turing’s work on morphogenesis. Combining these two works, and using 3D printers instead of 2D renderers, we can build realistic seashells, either by copying existing shells, or inventing new ones. A 3D model is not just a juxtaposition of a huge number of 2D views: manipulating 3D models can help you understand the object, find details, and so on.

I was curious to see if making a 3D seashell was possible. Moreover, I show that this can be done with simple tools — well, except the 3D printer.
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Additive + Subtractive = One Powerful Machine

May 31, 2017 by Dan Maloney 26 Comments

It says it right on the title of the video below: it was bound to happen eventually. It’s only natural that somebody would stick a 3D printer extruder on the business end of a CNC machine. The long-awaited convergence of additive and subtractive manufacturing is here.

OK, that may be overstating things a bit, but we think [Chris DePrisco] is on to something here. Given the considerable investment he’s made in his DIY CNC machine, an enormous vertical machining center that looks a little like a homebrew Bridgeport, it was a no-brainer to take advantage of the huge XYZ stage. Mounting the Titan Aero extruder to the quill required some custom parts; fair warning that the video below is heavy on machining, but it’s not the seven hours of video he streamed when he milled the heated aluminum bed. Skip ahead to about the six-minute mark if you want to see the first prints and how he optimized the setup.

As we watched [Chris]’ video, we were struck by the potential for adding 3D printing to CNC milling machines. What we’d like to see is a setup where the spindle and the extruder work together to build more complex parts. Or maybe a tool-changing CNC that can pick up a spindle, an extruder, and maybe even a laser or plasma cutter head. Now that would be a powerful machine!

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Oddly Satisfying – Twist Containers

May 30, 2017 by Lewin Day 18 Comments

One of the great strengths of 3D printing is that it makes creating objects with certain geometries much easier than it would be with traditional subtractive machining methods. Things like thin-walled perfect spheres or objects with wild undercuts become trivial to make. A great case in point is these amazing 3D-printed twist vases.

The key concept behind the vases is that the shape of the container itself is the thread that binds the two halves together. [Devin] has built plenty over the years, continually experimenting with the design, making everything from a useful compact trash container to heavily-twisted, more artistic pieces. [Devin] says they’re incredibly satisfying to play with, and we’re inclined to agree – it’s particularly great to watch the higher-tolerance printed vases twist themselves closed under gravity.

Such designs aren’t actually all that new – there’s similar models on Thingiverse stretching all the way back to 2009. The great thing about the Internet as an ecosystem is that not only do many people often reinvent the same idea, they each give it their own unique twist (pun unintended). Continue reading “Oddly Satisfying – Twist Containers” →

Metal 3D Printing: Insta-Layers

May 29, 2017 by Michael Uttmark 19 Comments

Selective Metal Sintering is cool but slow. Fear not, a technology that was initially developed to smooth and pattern laser beams is here to save the day, according to a new paper by Lawrence Livermore researchers.

In a paper titled “Diode-based additive manufacturing of metals using an optically-addressable light valve,” the researchers lay out a procedure for using an array of high-powered laser diodes among other things to print a whole layer of metal from powdered metal at one time. No more forward and backward, left and right. Just one bright flash and you’re done. Naturally, the technology is still in its infancy, but huge 3D printed metallic parts are something we’ve always hoped for.

According to [Matthews], the first author of the paper, the mojo of the process comes from a customized laser modulator: the Optically Addressable Light Valve which functions similarly to liquid crystal-based projectors but can handle the high energies associated with powerful lasers. There’s more information straight from the paper’s authors in this phys.org interview.

While it’s true that now is the time for direct metal 3D printing, it appears that for the time being the average hacker is stuck with alternative methods for printing metal. While it’s not the same, pewter casting with PLA might suffice.

Thanks to [Kevin] for sending this in!

Digital Clock Goes With The Grain

May 29, 2017 by Al Williams 28 Comments

This good-looking clock appears to be made out of a block of wood with LED digits floating underneath. In reality, it is a block of PLA plastic covered with wood veneer (well, [androkavo] calls it veneer, but we think it might just be a contact paper or vinyl with a wood pattern). It makes for a striking effect, and we can think of other projects that might make use of the technique, especially since the wood surface looks much more finished than the usual 3D-printed part.

You can see a video of the clock in operation below. The clock circuit itself is nothing exceptional. Just a MAX7218 LED driver and a display along with an STM32 ARM processor. The clock has a DHT22 temperature and humidity sensor, as well as a speaker for an alarm.

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Go Portable With GameCube Advance SP

May 27, 2017 by James Hobson 12 Comments

Off the hop, we love portable consoles. To be clear, we don’t just mean handhelds like the 3DS, or RetroPie builds, but when a maker takes a home console from generations past and hacks a childhood fantasy into reality — that’s amore. So, it’s only natural that [Bill Paxton]’s GameCube re-imagined as a Game Boy Advance SP has us enthralled.

Originally inspired by an early 2000’s imagined mockup of a ‘next-gen’ Game Boy Advance, [Paxton] first tried to wedge a Wii disk drive into this build. Finding it a bit too unwieldy, he opted for running games off of SD cards using a WASP Fusion board instead. Integrating the controller buttons into the 3D printed case took several revisions. Looking at the precise modeling needed to include the L and R shoulder buttons, that is no small feat.

Sadly, this GameCube SP doesn’t have an on-board battery, so you can’t go walking about with Windwaker. It does, however, include a 15 pin mini-din VGA-style port to copy game saves to the internal memory card, a switching headphone jack, amp, and speakers. Check it out after the break!

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