Minimalist Low Power Supercapacitor Sensor Node

November 4, 2020 by Danie Conradie 16 Comments

One of the biggest challenges for wireless sensor networks is that of power. Solar panels usually produce less power than you hoped, especially small ones, and designing super low power circuits is tricky. [Strange.rand] has dropped into the low-power rabbit hole, and is designing a low-cost wireless sensor node that runs on solar power and a supercapacitor.

The main components of the sensor node is an ATMega 328P microcontroller running at 4Mhz, RFM69 radio transceiver, I2C temperature/humidity sensor, 1F supercapacitor, and a small solar panel. The radio, MCU, and sensor all run on 1.5-3.6V, but the supercap and solar panel combination can go up to 5.5V. To regulate the power to lower voltage components a low-drop voltage regulator might seem like the simplest solution, but [strange.rand] found that the 3.3V regulator was consuming an additional 20uA or more when the voltage dropped below 3.3V. Instead, he opted to eliminate the LDO, and limit the charging voltage of the capacitor to 3.6V with a comparator-based overvoltage protection circuit. Using this configuration, the circuit was able to run for 42 hours on a single charge, transmitting data once per minute while above 2.7V, and once every three minutes below that.

Another challenge was undervoltage protection. [strange.rand] discovered that the ATmega consumes an undocumented 3-5 mA when it goes into brown-out below 1.8V. The small solar panel only produces 1 mA, so the MCU would prevent the supercapacitor from charging again. He solved this with another comparator circuit to cut power to the other components.

We see challenges like these a lot with environmental sensors and weather stations with smaller solar panels. For communication, low power consumption of a sub-Ghz radio is probably your best bet, but if you want to use WiFi, you can get the power usage down with a few tricks.

Quick And Simple Milliohmmeter

November 4, 2020 by Chris Lott 12 Comments

User [mircemk] presents his “MiliOhm Meter” project which you can build with an Arduino, a handful of common parts from your lab, and a cigar box. It doesn’t get much simpler than this, folks. While this is something you won’t be getting calibrated with NIST traceability, it looks like a fun and quick project that’s more than suited for hobbyist measurements. It’s not only easy to build, the Arduino sketch is less than thirty lines of code. This is a great learning project, plus you get something useful for your lab when its finished.

We like the creative use of colored tape instead of paint on the project’s box. If this style suits you, [mircemk] has published several other similar lab instrument projects on his Hackaday.io page, including a frequency meter, an audio spectrum analyzer, and an auto-ranging capacitance meter to name a few. You might recognize him from some other projects we’ve featured, such as the crazy kinematic arms that set a clock’s hands every minute.

Continue reading “Quick And Simple Milliohmmeter” →

Useless Box With Attitude Isn’t Entirely Useless

November 3, 2020 by Kristina Panos 3 Comments

What is it about useless machines that makes them so attractive to build? After all, they’re meant to be low-key enraging. At this point, the name of the game is more about giving that faceless enemy inside the machine a personality more than anything else. How about making it more of a bully with laughter and teasing? That’s the idea behind [alexpikkert]’s useless machine with attitude — every time you flip a switch, the creature of uselessness inside gets a little more annoyed.

In this case the creature is Arduino-based and features two sound boards that hold the giggles and other sounds. There are three servos total: one for each of the two switch-flipping fingers, and a third that flaps the box lid at you. This build is wide open, and [alexpikkert] even explains how to repurpose a key holder box for the enclosure. Check out the demo after the break.

We love a good useless machine around here, especially when they take a new tack. This one looks like any other useless machine, but what’s happening inside may surprise you.

Continue reading “Useless Box With Attitude Isn’t Entirely Useless” →

Nightmare Robot Only Moves When You Look Away

October 29, 2020 by Kristina Panos 7 Comments

What could be more terrifying than ghosts, goblins, or clowns? How about a shapeless pile of fright on your bedroom floor that only moves when you’re not looking at it? That’s the idea behind [Sciencish]’s nightmare robot, which is lurking after the break. The Minecraft spider outfit is just a Halloween costume.

In this case, “looking at it” equates to you shining a flashlight on it, trying to figure out what’s under the pile of clothes. But here’s the thing — it never moves when light is shining on it. It quickly figures out the direction of the light source and lies in wait. After you give up and turn out the flashlight, it spins around to where the light was and starts moving in that direction.

The brains of this operation is an Arduino Uno, four light-dependent resistors, and a little bit of trigonometry to find the direction of the light source. The robot itself uses two steppers and printed herringbone gears for locomotion. Its chassis has holes in it that accept filament or wire to make a cage that serves two purposes — it makes the robot into more of an amorphous blob under the clothes, and it helps keep clothes from getting twisted up in the wheels. Check out the demo and build video after the break, because this thing is freaky fast and completely creepy.

While we usually see a candy-dispensing machine or two every Halloween, this year has been more about remote delivery systems. Don’t just leave sandwich bags full of fun size candy bars all over your porch, build a candy cannon or a spooky slide instead.

Continue reading “Nightmare Robot Only Moves When You Look Away” →

An Automatic Label Dispenser For Quicker Stickers

October 28, 2020 by Kristina Panos 10 Comments

If you have any kind of business, chances are it involves stickers at some point in the process. More accurately it involves you peeling the backs off of sticker after sticker, slowly wasting time and working your way toward a repetitive stress injury. Why do that to yourself when you could have a machine do it for you?

That’s exactly the thinking behind [Mr Innovative]’s automatic label dispensing machine. All he has to do is load up the roll of labels, dial in the length of each label, and away the machine goes, advancing and dispensing and taking up the empty paper all at once. In fact, that’s how it works: the take-up reel is on the shaft of a NEMA-17 stepper motor, which gets its instructions from an Arduino Nano and an A4988 motor driver. Our favorite part is the IR sensor located underneath the sticker that’s ready to take — the machine doesn’t feed another until it senses that you’ve taken the previous sticker. We stuck the demo and build video after the break.

Our other favorite thing about this build is that [Mr Innovative] seems to have used the same PCB as his freaky fast bobbin winder.

Continue reading “An Automatic Label Dispenser For Quicker Stickers” →

POV LED Staff Takes Art For A Spin

October 25, 2020 by Kristina Panos 9 Comments

The human body does plenty of cool tricks, but one of the easiest to take advantage of is persistence of vision (POV). Our eyes continue to see light for a fraction of a second after the light goes off, and we can leverage this into fun blinkenlight toys like POV staffs. Sure, you can buy POV staffs and other devices, but they’re pretty expensive and you won’t learn anything that way. Building something yourself is often the more expensive route, but that’s not the case with [shurik179]’s excellent open-source POV staff.

There’s a lot to like about this project, starting with the detailed instructions. It’s based on the ItsyBitsyM4 Express and Adafruit’s Dotstar LED strips. You could use the Bluetooth version, but it’s already quite easy to load images to the staff because it shows up as a USB mass storage device. We like that [shurik179] added an IMU and coded the staff so that the images look consistent no matter how fast the staff is spinning. In the future, [shurik179] might make a Bluetooth version that’s collapsible. That sounds like quite the feat, and we can’t wait to see it in action.

As cool as it is to wave a POV staff around, there’s no real practical application. What’s more practical than a clock?

Let The Solar Free

October 24, 2020 by Matthew Carlson 15 Comments

Anyone tackling solar power for the first time will quickly find there’s a truly dizzying amount of information to understand and digest. You might think you just need to buy some solar panels, wire them together, and just sort of plug them in. But there are a hundred and one different questions about how they’ll be connected, the voltage of the panels, and the hardware for driving a load. [Michel], [case06], and [Martin Jäger] have set out to create a simpler and easier to understand charge controller named LibreSolar.

A charge controller is fundamentally a simple idea. The goal is to charge a battery with solar panels, which means it’s essentially just a heavy-duty DC/DC buck converter. What makes this project different is that it is an open platform built for extensibility.

There are UEXT connectors included for adding extra peripherals, and with some tweaks to the STM32 firmware, it would be easy to handle small wind turbines (with some rectification to convert to DC, of course). LibreSolar seems to be designed with an eye towards creating a nano-scale localized networked grid. For example, they’ve developed a Raspberry Pi Zero module that uses WiFi to create a CAN bus allowing the boxes to communicate their maximum voltage to each other. This makes the system as plug-and-play as possible, as the bus doesn’t require a master controller to communicate.

With features such as MPPT (Maximum Power Point Tracking), 20 amp peak charging, a USB interface for updating, and several built-in protection mechanisms, it’s clearly a well thought through project. We look forward to seeing it deployed in the real world!