Power Supply Design For Clean Jazz Amps

February 9, 2019 by Lewin Day 6 Comments

Power supply design is a broad field, requiring entirely different tools and techniques depending on what you’re working with. Creating a low-cost and compact mobile phone charger is a completely different ball game to designing the power supply for a medium-sized laser cutter, for example. [Vasily Ivanenko] has been designing a power supply for a clean jazz guitar amplifier, and has helpfully documented the process.

For a guitar amplifier which prides itself on clean tones, it’s highly important to avoid all sources of noise, to let the natural sound of the guitar come through as clearly as possible. [Vasily] notes that this requires careful component selection, as well as consideration of the placement of key parts and the construction of the power supply. Strategies to minimise inductive and capacitive coupling are discussed, as well as grounding schemes to minimise undesirable hum or buzz during amplifier operation.

The article is the first of a three part series, in which [Vasily] will then cover the full design of the guitar amp, including a focus on the design of the power amplifier stage. We’ve seen some of [Vasily]’s work before, like this discussion of how to build high quality audio amplifiers for ham radio use.

Simple Hand Tools Turn Brass And Steel Into An Amazing Astrolabe

February 9, 2019 by Dan Maloney 12 Comments

There’s something enchanting about ancient tools and instruments. The idea that our forebears were able to fashion precision mechanisms with nothing but the simplest hand tools is fascinating. And watching someone recreate the feat, such as by building an astrolabe by hand, can be very appealing too.

The astrolabe is an ancient astronomical tool of incredible versatility, allowing the user to do everything from calculating when the sun will rise to predicting the positions of dozens of stars in the night sky. That it accomplishes all this with only a few moving parts makes it all the more fascinating. [Uri Tuchman] began the astrolabe build shown in the video below with only a few hand tools. He quickly had his fill of the manual fretsaw work, though, and whipped up a simple scroll saw powered by an old sewing machine foot treadle to speed up his work. The real treat though is the hand engraving, a skill that [Uri] has clearly mastered. We couldn’t help musing that a CNC router could do the same thing so much more quickly, but watching [Uri] do it was so much more satisfying. Everything about the build really makes a statement, from the contrasting brass and steel parts to the choice of complex Arabic script for the markings. [Uri] has another video that goes over astrolabe basics and his design process that’s well worth watching too.

While it’s nowhere near as complicated an instrument, this astrolabe puts us in the mood to watch the entire Clickspring clock build again. And [Chris] is working on his own ancient instrument build at the moment, recreating the Antikythera mechanism. We can’t wait to binge-watch that one too.

Continue reading “Simple Hand Tools Turn Brass And Steel Into An Amazing Astrolabe” →

A Crash Course In 3D Printed Venturi Pumps

February 8, 2019 by Tom Nardi 15 Comments

Venturi pumps, commonly referred to as aspirators, are a fantastic way of moving around things which you might not want spinning around inside of a pump, and one of the easiest ways to create a vacuum. According to his research, [Tuval Ben Dosa] believed such a device would be a good way to move corrosive gasses which would normally eat up a blower fan; all he had to do was figure out how to 3D print one to his specifications.

Put simply: if you take a “T” shaped pipe and pass a fluid (such as air or water) through the straight section, a vacuum will be created on the shorter side due to the Venturi effect. As long as you don’t mind the substance you wish to pump getting mixed into your working fluid, it’s a simple way to bring something “along for the ride” as the fluid makes its way through the pipe.

[Tuval] needed a way to remove the chlorine gasses produced by his PCB etching station, and an aspirator seemed like the perfect solution. He just needed to pump clean air through a Venturi, which would suck up the chlorine gas on the way through, and ultimately carry it outside. But he soon found that while a pump based on the Venturi effect is simple conceptually, getting it to work in the real world is a bit trickier. Especially when you’re dealing with something like 3D printing, which brings in its own unique challenges.

He tried modeling a few designs he found online in 3D and printing them out, but none of them worked as expected. The most common problem was simply that no vacuum was being generated, air was freely moving out of both sides. While [Tuval] doesn’t claim to have any great knowledge of fluid dynamics, he reasoned that the issue was due to the fact that most Venturi pumps seem designed to move water rather than air. So he designed a new version of the pump which had a more pronounced nozzle on the inlet surrounded by a cavity in which the gases could mix.

His modified design worked, and now anyone with a 3D printer can run off their own Venturi device for quickly and easily giving potentially harmful fumes or gases the boot. If this is one of those things you’d feel more comfortable buying than building, don’t worry, we’ve previously covered using a low-cost aspirator as a vacuum source in the home lab.

Sound-Triggered Eye Protection For The Forgetful Among US

February 8, 2019 by Lewin Day 21 Comments

Eyes are fragile things. They tend to fail under extreme heat, pressure, and are easily damaged by flying objects. Enterprising humans have developed a wide range of eye protection solutions, but most only work when the user remembers to put them on. [gocivici] had just such a problem, forgetting to put his safety glasses back on when working. Naturally, the solution was found through hacking.

The build starts with a regular baseball cap. [gocivici] fitted an Arduino nano, which is connected to a small microphone. The Arduino uses the microphone to determine the sound level in the room. Above a certain trigger level, the Arduino triggers a servo to move protective glasses into place in front of the wearer’s eyes, protecting them from flying shrapnel from whatever they may be working on.

It’s a fun build, that obviously still has the pitfall that you’re going to get hurt if you forget to wear your magic hat for the day. Another approach could be putting your multimeter display in your goggles so you never want to take them off in the first place. Video after the break.

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State Of The Art Big Mouth Alexa Bass

February 7, 2019 by Tom Nardi 9 Comments

Hackers seem intent on making sure the world doesn’t forget that, for a brief shining moment, everyone thought Big Mouth Billy Bass was a pretty neat idea. Every so often we see a project that takes this classic piece of home decor and manages to shoehorn in some new features or capabilities, and with the rise of voice controlled home automation products from the likes of Amazon and Google, they’ve found a new ingredient du jour when preparing stuffed bass.

[Ben Eagan] has recently completed his entry into the Pantheon of animatronic fish projects, and while we’ll stop short of saying the world needed another Alexa-enabled fish on the wall, we’ve got to admit that he’s done a slick job of it. Rather than trying to convince Billy’s original electronics to play nice with others, he decided to just rip it all out and start from scratch. The end result is arguably one of the most capable Billy Bass updates we’ve come across, if you’re willing to consider flapping around on the wall an actual capability in the first place.

The build process is well detailed in the write-up, and [Ben] provides many pictures so the reader can easily follow along with the modification. The short version of the story is that he cuts out the original control board and wires the three motors up to an Arduino Motor Driver Shield, and when combined with the appropriate code, this gives him full control over Billy’s mouth and body movements. This saved him the trouble of figuring out how to interface with the original electronics, which is probably for the better since they looked rather crusty anyway.

From there, he just needed to give the fish something to get excited about. [Ben] decided to connect the 3.5 mm audio jack of an second generation Echo Dot to one of the analog pins of the Arduino, and wrote some code that can tell him if Amazon’s illuminated hockey puck is currently yammering on about something or not. He even added a LM386 audio amplifier module in there to help drive Billy’s original speaker, since that will now be the audio output of the Dot.

A decade ago we saw Billy reading out Tweets, and last year we presented a different take on adding an Alexa “brain” to everyone’s favorite battery powered fish. What will Billy be up to in 2029? We’re almost too scared to think about it. Continue reading “State Of The Art Big Mouth Alexa Bass” →

Piezoelectric Gyro Shows How They Rolled Back In The Day

February 7, 2019 by Dan Maloney 4 Comments

There’s no doubting the wonders that micro-electromechanical systems (MEMS) technology have brought to the world. With MEMS chips, your phone can detect the slightest movement, turning it into a sensitive sensor platform that can almost anticipate what you’re going to do next. Actually, it’s kind of creepy when you think about it.

But before nano-scale MEMS inertial sensing came along, lots of products needed to know their ups from their downs, and many turned to products such as this vibrating piezoelectric gyroscope that [Kerry Wong] found in an old camcorder. The video below shows a teardown of the sensor, huge by MEMS standards but still a marvel of micro-engineering. The device is classified as a Coriolis vibratory gyroscope (CVG) which, as the name implies, uses the Coriolis effect to sense rotation. In this device, [Kerry] found that a long, narrow piezoelectric element spans the long axis of the sensor, suspended from what appears to be four flexible arms. [Kerry] probed the innards of the sensor while powered up and discovered a 22 kHz signal on the piezo element; this vibrates the bar in one plane so that when it rotates, it exerts a force on the support arms that can be detected. Indeed, [Kerry] hooked the output of the sensor to a wonderfully old-school VOM whose needle wiggled with the slightest movement of the sensor.

Sadly, MEMS made this kind of sensor obsolete, but we appreciate the look under the hood. And really, MEMS chips are using the same principle to detect motion, just on a much smaller scale. Want the MEMS basics? [Al] has you covered.

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Open Source LIDAR Lets You Get Down To The Nitty Gritty

February 6, 2019 by Lewin Day 11 Comments

If you’re unfamiliar with LIDAR, you might have noticed it sounds a bit like radar. That’s no accident – LIDAR is a backronym standing for “light detection and ranging”, the word having initially been created as a combination of “light” and “radar”. The average person is most likely to have come into contact with LIDAR at the business end of a police speed trap, but it doesn’t have to be that way. Unruly is the open source LIDAR project you’ve been waiting for all along.

Unlike a lot of starter projects, LIDAR isn’t something you get into with a couple of salvaged LEDs and an Arduino Uno. We’re talking about measuring the time it takes light to travel relatively short distances, so plenty of specialised components are required. There’s a pulsed laser diode, and a special hypersensitive avalanche photodiode that operates at up to 130 V. These are combined with precision lenses and filters to ensure operation at the maximum range possible. Given that light can travel 300,000 km in a second, to get any usable resolution, a microcontroller alone simply isn’t fast enough to cut it here. A specialized time-to-digital converter (TDC) is used to time how long it takes the light pulse to return from a distant object. Unruly’s current usable resolution is somewhere in the ballpark of 10 mm – an impressive feat.

It’s a complicated project, requiring the utmost attention to detail to get any results at all. The team behind Unruly have done a great job of both designing and documenting the project. It’s great to see an open source LIDAR package in the wild, giving hackers more options than just the pre-baked commercial modules on the market. We can’t wait to see where the project goes next.

For more on LIDAR, check out last week’s Hackaday podcast – we cover Unruly, as well as a handful of other standout projects in the field.