A New Method For Growing Watch Springs

November 2, 2019 by Sharon Lin 26 Comments

Scientists at the Swiss Federal Laboratories for Materials Science and Technology (Empa) recently developed a new technique for growing watch springs to tiny specifications. As it turns out, the creation of watch springs is ripe with opportunity for new materials research.

The technique involves using photo-etching and electrochemical deposition into cold, aqueous solutions. Compared to drawing and winding Nivarox wires, this is a fairly unconventional method for manufacturing. For as long as watchmaking has been around, creating the balance springs has been one of the most difficult parts of the job. The wires must be drawn to a thickness in the hundredths of millimeters and wound and tempered to the exact hardness, ductility, and elasticity while compensating for environmental factors. Many substances change their properties during fabrication, so the Empa team decided to look to pure materials research as a way to find a means for fabricating balance springs that would remain stable.

They took silicon wafers (the same kind used for solar panels and computer chips), covered them in gold and a thin layer of light sensitive paint, and etched the shape of a spring into the wafer. The wafer was then dipped into a galvanic bath containing a salt solution from a metallic alloy — the spring acts as a cathode so that when an electric current passes through the bath, metal is deposited at the base of the spring. Once the spring is built up, it is dissolved from the mold and examined. After a bit of smoothing, the final spring is washed and sent to a lab for prototype production.

The electroplated springs are currently on display at the Laboratory for Mechanics of Materials and Nanostructures at the Empa campus in Thun, Switzerland. In the meantime, the first pilot tests are being wrapped up, and the team is beginning to work with Swiss watchmakers to see if their springs can hold up inside watch mechanisms.

[Thanks to Qes for the tip!]

An ESP32 Clock With A Transforming LED Matrix

October 29, 2019 by Tom Nardi 5 Comments

Over the years we’ve seen countless ways of displaying the current time, and judging by how many new clock projects that hit the tip line, it seems as though there’s no end in sight. Not that we’re complaining, of course. The latest entry into the pantheon of unusual timepieces is this ESP32-powered desk clock from [Alejandro Wurts] that features a folding LED matrix display.

The clock uses eight individual 8 x 8 LED arrays contained in a 3D printed enclosure that hinges in the middle. When opened up the clock has a usable resolution of 8 x 64, and when its folded onto itself the resolution becomes 16 x 32.

This variable physical resolution allows for alternate display modes. When the hardware detects that its been folded into the double-height arrangement, it goes into a so-called “Big Clock” mode that makes it easier to see the time from a distance. But while in single-height mode, there’s more horizontal real estate for adding the current temperature or other custom data. Eventually [Alejandro] wants to use MQTT to push messages to the display, but for now it just shows his name as a placeholder.

The key to the whole project is the hinged enclosure and the reed switch used to detect what position it’s currently in. Beyond that, there’s just an ESP32 an some clever code developed with the help of the MD_Parola library written for MAX7219 and MAX7221 LED matrix controllers. [Alejandro] has published the code for his clock, which should be helpful for anyone who’s suddenly decided that they also need a folding LED matrix in their life.

Now if the ESP32 LED matrix project you have in mind requires full color and high refresh rates, don’t worry, we’ve got a solution for that.
Continue reading “An ESP32 Clock With A Transforming LED Matrix” →

Nixie Clock Failure Analysis, [Dalibor Farný] Style

October 13, 2019 by Dan Maloney 2 Comments

We’ve become sadly accustomed to consumer devices that seem to give up the ghost right after the warranty period expires. And even when we get “lucky” and the device fails while it’s still covered, chances are that there will be no attempt to repair it; the unit will be replaced with a new one, and the failed one will get pitched in the e-waste bin.

Not every manufacturer takes this approach, however. When premium quality is the keystone of your brand, you need to take field failures seriously. [Dalibor Farný], maker of high-end Nixie tubes and the sleek, sophisticated clocks they plug into, realizes this, and a new video goes into depth about the process he uses to diagnose issues and prevent them in the future.

One clock with a digit stuck off was traced to via failure by barrel fatigue, or the board material cracking inside the via hole and breaking the plated-through copper. This prompted a board redesign to increase the diameter of all the vias, eliminating that failure mode. Another clock had a digit stuck on, which ended up being a short to ground caused by pin misalignment; when the tube was plugged in, the pins slipped and scraped some solder off the socket and onto the ground plane of the board. That resulted in another redesign that not only fixed the problem by eliminating the ground plane on the upper side of the board, but also improved the aesthetics of the board dramatically.

As with all things [Dalibor], the video is a feast for the eyes with the warm orange glow in the polished glass and chrome tubes contrasting with the bead-blasted aluminum chassis. If you haven’t watched the “making of” video yet, you’ve got to check that out too.

Continue reading “Nixie Clock Failure Analysis, [Dalibor Farný] Style” →

Captivating Clock Tells Time With Tall Tubes

October 8, 2019 by Kristina Panos 1 Comment

Time is probably our most important social construct. Our perception of passing time changes with everything we do, and when it comes down to it, time is all we really have. You can choose to use it wisely, or sit back and watch it go by. If you want to do both, build a clock like this one, and spectate in sleek, sophisticated style.

[ChristineNZ]’s mid-century-meets-steampunk clock uses eight ILC1-1/8Ls, which are quite possibly the largest VFD tubes ever produced (and still available as new-old stock). In addition to the time, it displays the date, relative humidity, and temperature in both Celsius and Fahrenheit. A delightful chime sounds every fifteen minutes to remind you that time’s a-wastin’.

The seconds slip by in HH/MM/SS format, each division separated by a tube dedicated to dancing the time away. The mesmerizing display is driven by an Arduino Mega and a MAX6921 VFD driver, and built into a mahogany frame. There isn’t a single PCB in sight except for the Mega — all the VFDs are mounted on wood and everything is wired point-to-point. Sweep past the break to see the progressive slideshow build video that ends with a demo of all the functions.

Those glowing blue-green displays aren’t limited to clocking time. They can replace LCDs, or be scrolling marquees.

Continue reading “Captivating Clock Tells Time With Tall Tubes” →

Ask Hackaday: What’s The Perfect Hacker Smart Watch?

October 7, 2019 by Lewin Day 76 Comments

Since Dick Tracy all the way back in ’46, smart watches have captured the public imagination. After several false starts, the technology has gone through a renaissance in the last 10 years or so. For the average consumer, there’s been a proliferation of hardware in the marketplace, with scores of different models to choose from. For the hackers, however, pickings are a little more slim. So what is the best smart watch for the tinkerers among us? Continue reading “Ask Hackaday: What’s The Perfect Hacker Smart Watch?” →

This Word Clock Has Dirty Alphanumeric Mouth

September 29, 2019 by Tom Nardi 7 Comments

Clocks which use words to tell the time in place of numbers are an increasingly popular hacker project, but we have to admit that before seeing this gorgeous clock from [Mitch Feig], we didn’t realize how badly we wanted to see one that could curse like a sailor.

But don’t worry, the WordClock-1 knows more than just the bad words. Rather than using an array of illuminated letters as we’ve seen in previous clocks, this one uses six alphanumeric LED displays. So not only can it display the time expressed with words and numbers, but it can show pretty much any other text you might have in mind.

[Mitch] is partial to having his clock toss a swear word on the display every few seconds, but perhaps you’d rather have it show some Klingon vocabulary to help you brush up. The lack of extended characters does limit its language capabilities somewhat, but it still manages to include Spanish, Italian, French, and Croatian libraries.

The ESP32 powered clock comes as a kit, and [Mitch] has provided some very thorough documentation that should make assembling it fairly straightforward as long as you don’t mind tackling a few SMD components. Additional word databases are stored on an SD card, and you can easily add your own or edit the existing ones with nothing more exotic than a text editor. The clock itself is configured via a web interface, and includes features like RGB LED effects and support for pulling the time down from an external GPS receiver.

Of course, if you’re content with what we can apparently now refer to as “old style” word clocks, we’ve seen plenty of projects which should serve as inspiration for anyone looking to roll their own textual timepiece.

Continue reading “This Word Clock Has Dirty Alphanumeric Mouth” →

Haptic Clock Lets You Keep Your Eyes Shut At Night

September 27, 2019 by Erin Pinheiro 37 Comments

Picture this: You’re in your bed in the middle of the night, and you want to know what time it is. Bedside alarm clocks are a thing of the past and now you rely on your smartphone to tell the time. Only, if you turned the screen on, you’d find that looking at it in the dark is tantamount to staring at the sun without eye protection. [Michael] pictured the same thing and his solution for this scenario is a clever haptic-feedback clock.

The idea behind it is simple, a clock from which you can tell the time without having to use your eyes. This one gives you two options for that, the first one being a series of haptic pulses that let you tell the time simply by touching the device. The second, audibly telling the time with voice samples stored in a flash chip, was added in the second revision as [Michael] continues to refine his design. In addition to helping us assess the time in the dark, it’s also worth noting that this could be useful for those with visual impairments as well.

Until we can see the final product, you can help him out looking over the designs and sending pull requests over at the project’s GitHub page, or just watch his progress in the Hackaday.io page. We’ve seen some interesting ways to tell the time before, from a game of Tetris to a clock housed inside the shell of an old-school camera flash, but we’ve never seen one that uses haptic feedback before. We hope for the sake of our eyes that it catches on!