Watch This RC Jet Thrust System Dance

July 19, 2024 by Donald Papp 7 Comments

An EDF (electric duct fan) is a motor that basically functions as a jet engine for RC aircraft. They’re built for speed, but to improve maneuverability (and because it’s super cool) [johnbecker31] designed a 3D-printable method of adjusting the EDF’s thrust on demand.

Before 3D printers were common, making something like this would have been much more work.

The folks at Flite Test released a video in which they built [john]’s design into a squat tester jet that adjusts thrust in sync with the aircraft’s control surfaces, as you can see in the header image above. Speaking of control surfaces, you may notice that test aircraft lacks a rudder. That function is taken over by changing the EDF’s thrust, although it still has ailerons that move in sync with the thrust system.

EDF-powered aircraft weren’t really feasible in the RC scene until modern brushless electric motors combined with the power density of lithium-ion cells changed all that. And with electronics driving so much, and technology like 3D printers making one-off hardware accessible to all, the RC scene continues to be fertile ground for all sorts of fascinating experimentation. Whether it’s slapping an afterburner on an EDF or putting an actual micro jet engine on an RC car.

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The End Of BLHeli_32: Long Live AM32?

June 7, 2024 by Maya Posch 11 Comments

An essential part of drones are the Electronic Speed Controller (ESC) which translate the commands from the flight computer into responses by the connected brushless motors (generally BLDCs). As the ESC determines a lot of the performance characteristics of a drone, it has its own firmware, which for (FPV) drones is overwhelmingly BLHeli, specifically the 32-bit version (BLHeli_32). Now the Norwegian company (BLHeli AS) behind this closed source firmware has thrown in the towel, citing illegal use of its firmware by sanctioned countries like Russia for purposes like warfare. This news and its implications are covered in detail in a video by the [Mads Tech] YouTube channel, including the message sent to customers by the company’s lawyer.

So far the GitHub repository is still online, featuring binary images for BLHeli_32, as well as the open source BLHeli (8-bit Atmel/Silabs) firmware and BLHeli_S (multirotor 8-bit Silabs) firmware. Due to the open source nature of these earlier projects forks already exist, such as BlueJay for BLHeli_S, and with the AM32 project there is an open source 32-bit ESC alternative. For 8-bit platforms it would thus seem that even with BLHeli_32 vanishing there is no impact at all, while for 32-bit platforms AM32 seems to be largely a drop-in solution.

Regardless of the reasons behind BLHeli_32 vanishing like this, the community and businesses can now hopefully move their (financial) support over to the AM32 project, making this more of a blip than an outright disaster for those who are into their high-end multicopter drones.

Thanks to [Frank Zhao] for the tip.

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New Quadcopter Speed World Record Set At Nearly 500 Km/h

May 13, 2024 by Maya Posch 20 Comments

Making a quadcopter go fast would seem to be quite simple: just strap on powerful motors, aim the quadcopter roughly at where you want it to go fast, and let ‘er rip. Because of aerodynamics and other pesky physical laws there are a few complications to this, of course, but this didn’t deter [Luke Bell] and his father [Mike Bell] from nailing the Guinness World Record for remote-controlled quadcopters on April 21, 2024. During the official run, a top speed of 480.23 km/h was recorded, making it considerably faster than the first version they made, which hit a measly 400 km/h.

For this second iteration of the ‘got to go fast’ quadcopter, the design was scaled up, with more powerful motors and associated electronics added. Naturally, when you’re pushing brushless motors and their ESCs to their limits, stuff can get a bit hot due to the immense currents flowing through the system. This resulted in a number of battery, wire and other fires. Fortunately, the worrying aspect of in-flight stability got addressed pretty well courtesy of a professional drone trainer, and ultimately the world record attempt went off without a hitch.

An endurance test was also attempted, which reached 7.5 km at 180 km/h, and with the clear canopy in from of the camera removed, visual performance was pretty stunning, while still easily reaching 400 km/h. This might make it the perfect high-speed chase camera system.

Thanks to [Craig] for the tip.

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Tiny Arduino Drone Even Has An FPV Camera

April 29, 2024 by Lewin Day 15 Comments

In the turmoil of today’s world, drones are getting bigger, badder, and angrier. [Max Imagination] has gone the other way with his work, though, building a teeny Arduino drone that can fit in the palm of your hand. Even if you have a small hand!

The drone is based around an Arduino Pro Mini, and uses an MPU6050 IMU for motion sensing and flight control. Communication with the drone is via an NRF24L01. Four small coreless motors are used for propulsion, driven by tiny MOSFETs, and the whole assembly is run via a teeny 220 mAh lithium-polymer battery. Oh, and there’s an FPV camera so you can put on some goggles and see where it’s going!

Control is via MultiWii software, written specifically for building multirotor craft. [Max] flies the craft using a controller of his own creation, again using an NRF24L01 for communication.

It’s a neat build, and a titchy one too! Tiny drones have a character all their own, even if they can’t really stand up to windier outdoor environments. Video after the break.

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Amazon Ends California Drone Deliveries While Expanding To Arizona

April 23, 2024 by Maya Posch 17 Comments

The outgoing MK27 drone used by Amazon today for deliveries. (Credit: Amazon)

When Amazon started its Prime Air drone delivery service in 2022, it had picked College Station (Texas) and Lockeford (California) as its the first areas where the service would be offered. Two years later, Amazon has now announced that it will be expanding to the West Valley of the Phoenix Metro area in Arizona from a new Tolleson center, while casually mentioning buried in the press release that the Lockeford area will no longer be serviced. No reason for this closure was provided, but as a quite experimental service drastic shifts can be expected as Amazon figures out what does and does not work.

Amazon Prime Air features custom drones that can transport packages up to 5 lbs (~2.27 kg) to its destination within an hour, if the item is listed as Prime Air capable for your area. Along with the change in service areas, Amazon is also testing its new MK30 drone (pictured, top), which should be much quieter due to a new propeller design and have twice the range of the old MK27 as well.

Even if flying drone delivery isn’t quite a blow-away success yet, Amazon doesn’t seem to be letting up on investing in it, and it could be argued that for certain items like medication or perishables, it does make a certain sense over traditional delivery and pick-up methods.

ESP-Drone: Building An ESP32-Based Quadcopter For Not Much Cash

March 31, 2024 by Maya Posch 12 Comments

What’s the cheapest quadcopter you can build? As [Circuit Digest] demonstrates with their variant of the ESP-Drone project by Espressif, you only need a minimum of parts: an ESP32 MCU, an inertial measurement unit (IMU) such as the MPU6050, and four MOSFETs to drive the brushless DC motors. As the PCB also forms the structural frame and landing struts for the quadcopter, not even a 3D printer is needed. All told, [Circuit Digest] figures the total BOM comes in at around 1,000 Indian Rupees, or about $12 USD.

The fully assembled ESP-Drone flying around. (Credit: Circuit Digest)

While this [Circuit Digest] project provides basic IMU functionality, the Espressif project also has a few expansion boards detailed on its hardware page, depending on the base model of the mainboard you pick. The [Circuit Digest] project follows the ESPlane-V2-S2 version with no expansion boards, but the ESP32-S2-Drone V1.2 mainboard can be extended with position-hold, pressure and compass modules, as well as custom boards.

As a derivative of the Bitcraze Crazyflie project, the ESP-Drone firmware also supports the rather nifty cfclient software for remote monitoring, logging and control. This may also be in the [Circuit Digest] firmware, but wasn’t listed among the features.

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Fastest FPV drone, pending official confirmation. (Credit: Luke Maximo Bell)

Got To Go Fast: The Rise Of Super-Fast FPV Drones

March 10, 2024 by Maya Posch 27 Comments

Generally when one considers quadcopter drones, the term ‘fast’ doesn’t come to mind, but with the rise of FPV (First Person View) drones, they have increasingly been designed to go as fast as possible. This can be for competitive reasons, to dodge enemy fire on a battlefield, or in the case of [Luke Maximo Bell] to break the world speed record. Over the course of months he set out to design the fastest FPV drone, involving multiple prototypes, many test runs and one failed official speed run.

The components of the third FPV drone attempt, as used with the world record attempt. (Credit: Luke Maximo Bell)

The basic design of these designed-for-speed FPV drones is more reminiscent of a rocket than a quadcopter, with the upside-down propellers requiring the operator first lifting the drone into the air from an elevated position. After this the drone transitions into a level flight profile by rotating with the propellers pointing to the back. This gives the maximum thrust, while the body provides lift.

Although this seems simple, flying this type of drone is very hard, as it’s hard to tell what is happening, even when landing. [Luke] ended up installing a camera in the nose which can rotate to provide him with different angles. Tweaking the flight computer to deal with the control issues that occur at speeds above 300 km/h.

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