Mining And Refining: Quartz, Both Natural And Synthetic

So far in this series, pretty much every material we’ve covered has had to undergo a significant industrial process to transform it from its natural state to a more useful product. Whether it’s the transformation of bauxite from reddish-brown clay to lustrous aluminum ingots, or squeezing solid sulfur out of oil and natural gas, there haven’t been many examples of commercially useful materials that are taken from the Earth and used in their natural state.

Quartz, though, is at least a partial exception to this rule. Once its unusual electrical properties were understood, crystalline quartz was sent directly from quarries and mines to factories, where they were turned into piezoelectric devices with no chemical transformation whatsoever. The magic of crystal formation had already been done by natural processes; all that was needed was a little slicing and dicing.

As it turns out, though, quartz is so immensely useful for a technological society that there’s no way for the supply of naturally formed crystals to match demand. Like copper before it, which was first discovered in natural metallic deposits that could be fashioned into tools and decorations more or less directly, we would need to discover different sources for quartz and invent chemical transformations to create our own crystals, taking cues from Mother Nature’s recipe book on the way.

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You’ve Got Mail: Straining The Limits Of Machine And Man

When we last left this subject, I told you all about Transorma, the first letter-sorting machine in semi-wide use. But before and since Transorma, machines have come about to perform various tasks on jumbled messes of mail — things like distinguishing letters from packages, making sure letters are all facing the same way before cancelling the postage, and the gargantuan task of getting huge piles of mail into the machines in the first place. So let’s dive right in, shall we?

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On Vim, Modal Interfaces And The Way We Interact With Computers

The ways in which we interact with computers has changed dramatically over the decades. From flipping switches on the control panels of room-sized computers, to punching holes into cards, to ultimately the most common ways that we interact with computers today, in the form of keyboards, mice and touch screens. The latter two especially were developed as a way to interact with graphical user interfaces (GUI) in an intuitive way, but keyboards remain the only reasonable way to quickly enter large amounts of text, which raises many ergonomic questions about how to interact with the rest of the user interface, whether this is a command line or a GUI.

For text editors, perhaps the most divisive feature is that of modal versus non-modal interaction. This one point alone underlies most of the Great Editor War that has raged since time immemorial. Practically, this is mostly about highly opiniated people arguing about whether they like Emacs or vi (or Vim) better. Since in August of 2023 we said our final farewell to the creator of Vim – Bram Moolenaar – this might be a good point to put down the torches and pitchforks and take a sober look at why Vim really is the logical choice for fast, ergonomic coding and editing.

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Copper Be Gone: The Chemistry Behind PCB Etching

For a lot of reasons, home etching of PCBs is somewhat of a dying art. The main reason is the rise of quick-turn PCB fabrication services, of course; when you can send your Gerbers off and receive back a box with a dozen or so professionally made PCBs for a couple of bucks, why would you want to mess with etching your own?

Convenience and cost aside, there are a ton of valid reasons to spin up your own boards, ranging from not having to wait for shipping to just wanting to control the process yourself. Whichever camp you’re in, though, it pays to know what’s going on when your plain copper-clad board, adorned with your precious artwork, slips into the etching tank and becomes a printed circuit board. What exactly is going on in there to remove the copper? And how does the etching method affect the final product? Let’s take a look at a few of the more popular etching methods to understand the chemistry behind your boards.

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Converting Wind To Electricity Or: The Doubly-Fed Induction Generator

Humanity has been harvesting energy from the wind for centuries. The practice goes back at least to 8th century Persia where the first known historical records of windmills came, but likely extends even further back than that. Compared to the vast history of using wind energy directly to do things like mill grain, pump water, saw wood, or produce fabrics, the production of electricity is still relatively new. Despite that, there are some intriguing ways of using wind to produce electricity. Due to the unpredictable nature of wind from moment to moment, using it to turn a large grid-tied generator is not as straightforward as it might seem. Let’s take a look at four types of wind turbine configurations and how each deal with sudden changes in wind speeds. Continue reading “Converting Wind To Electricity Or: The Doubly-Fed Induction Generator”

The 2003 Northeast Blackout And The Harsh Lessons Of Grid Failures

The grid failure in 2003 which reverted much of the eastern US and Canada back to a pre-electrification era may be rather memorable, yet it was not the first time that a national, or even international power grid failed. Nor is it likely that it will be the last. In August of 2023 we mark the 20th anniversary of this blackout which left many people without electricity for up to three days, while costing dozens of  people their lives. This raises the question of what lessons we learned from this event since then.

Although damage to transmission lines and related infrastructure is a big cause of power outages – especially in countries where overhead wiring is the norm – the most serious blackouts involve the large-scale desynchronization of the grid, to the point where generators shutdown to protect themselves. Bringing the grid back from such a complete blackout can take hours to days, as sections of the grid are reconnected after a cascade scenario as seen with the 2003 blackout, or the rather similar 1965 blackout which affected nearly the same region.

With how much more modern society relies today on constant access to electrical power than it did twenty, let alone fifty-eight years ago, exactly how afraid should we be of another, possibly worse blackout?

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Review: WAINLUX K8, A Diode Laser That’s Ready To Work

Rarely a week goes by that some company doesn’t offer to send us their latest and greatest laser. You know the type — couple of aluminum extrusions, Class 4 diode flopping around in the breeze, and no enclosure to speak of unless you count the cardboard box they shipped it in. In other words, an accident waiting to happen. Such gracious invitations get sent to the trash without a second thought.

Now don’t get me wrong, I have no doubt that the average Hackaday reader would be able to render such a contraption (relatively) safe for use around the shop. Build a box around it, bolt on a powerful enough fan to suck the smoke out through the window, and you’ve turned a liability into a legitimate tool. But the fact remains that we simply can’t put our stamp on something that is designed with such a blatant disregard for basic safety principles.

The earlier WAINLUX JL4 — lucky rabbit foot not included.

That being the case, a recent email from WAINLUX nearly met the same fate as all those other invitations. But even at a glance it was clear that this new machine they wanted to send out, the K8, was very different from others we’d seen. Different even from what the company themselves have put out to this point. This model was fully enclosed, had a built-in ventilation fan, an optional air filter “sidecar”, and yes, it would even turn off the laser if you opened the door while it was in operation. After reading through the promotional material they sent over, I had to admit, I was intrigued.

It seemed like I wasn’t the only one either; it was only a matter of days before the Kickstarter for the WAINLUX K8 rocketed to six figures. At the time of this writing, the total raised stands at just under $230,000 USD. There’s clearly a demand for this sort of desktop laser, the simplicity of using a diode over a laser tube is already appealing, but one that you could actually use in a home with kids or pets would be a game changer for many people.

But would the reality live up to the hype? I’ve spent the last couple of weeks putting a pre-production WAINLUX K8 through its paces, so let’s take a look and see if WAINLUX has a winner on their hands.

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