Micro Tesla Turbine Is An Engineering Tour De Force

June 17, 2016 by Dan Maloney 64 Comments

A corollary to Godwin’s Law ought to be that any Hackaday post that mentions Nikola Tesla will have a long and colorful comment thread. We hope this one does too, but with any luck it’ll concentrate on the engineering behind this tiny custom-built Telsa turbine.

For those not familiar with Mr. Tesla’s favorite invention, the turbine is a super-efficient design that has no blades, relying instead on smooth, closely spaced discs that get dragged along by the friction of a moving fluid. [johnnyq90]’s micro version of the turbine is a very accomplished feat of machining. Although at first the build appears a bit janky, as it progresses we see some real craftsmanship – if you ever doubt that soda can aluminum can be turned, watch the video below. The precision 25mm rotor goes into a CNC machined aluminum housing; the way the turned cover snaps onto the housing is oddly satisfying. It looks like the only off-the-shelf parts are the rotor bearings; everything else is scratch-made. The second video ends with a test spool-up that sounds pretty good. We can’t wait for part 3 to find out how fast this turbine can turn.

Size matters, and in this case, small is pretty darn impressive. For a larger treatment of a Tesla turbine, see this one made of old hard drive platters.

Continue reading “Micro Tesla Turbine Is An Engineering Tour De Force” →

Prusa Shows Us The New I3 MK2 3D Printer And Where The Community Is Headed

June 15, 2016 by Gerrit Coetzee 29 Comments

Josef Prusa’s designs have always been trustworthy. He has a talent for scouring the body of work out there in the RepRap community, finding the most valuable innovations, and then blending them together along with some innovations of his own into something greater than the sum of its parts. So, it’s not hard to say, that once a feature shows up in one of his printers, it is the direction that printers are going. With the latest version of the often imitated Prusa i3 design, we can see what’s next.

Continue reading “Prusa Shows Us The New I3 MK2 3D Printer And Where The Community Is Headed” →

Hacker’s Toolbox: The Handheld Screw Driver

June 15, 2016 by Gerrit Coetzee 100 Comments

The handheld screw driver is a wonderful tool. We’re often tempted to reach for its beefier replacement, the power drill/driver. But the manually operated screw driver has an extremely direct feedback mechanism; the only person to blame when the screw strips or is over-torqued is you. This is a near-perfect tool and when you pull the right screwdriver from the stone you will truly be the ruler of the fastener universe.

A Bit of Screw Driver History:

The kind of fun you can have with really cheap bits.

In order to buy a good set of screw drivers, it is important to understand the pros and cons of the geometry behind it. With a bit of understanding, it’s possible to look at a screw driver and tell if it was built to turn screws or if it was built to sell cheap.

Screw heads were initially all slotted. This isn’t 100 percent historically accurate, but when it comes to understanding why the set at the big box store contains the drivers it does, it helps. (There were a lot of square headed screws back in the day, we still use them, but not as much.)

Believe it or not the "Robertson" screw came out before the phillips. Robertson just hated money and didn't want to license his patents. So it's only now that they're in common use again. — Believe it or not the “Robertson” screw came out before the Phillips. Robertson just hated money and didn’t want to license his patents. So it’s only now that they’re in common use again.

Flat head screws could be made with a slitting saw, hack saw, or file. The flat-head screw, at the time, was the cheapest to make and had pretty good torque transfer capabilities. It also needed hand alignment, a careful operator, and would almost certainly strip out and destroy itself when used with a power tool.

These shortcomings along with the arrival of the industrial age brought along many inventions from necessity, the most popular being the Phillips screw head. There were a lot of simultaneous invention going on, and it’s not clear who the first to invent was, or who stole what from who. However, the Philips screw let people on assembly lines turn a screw by hand or with a power tool and succeed most of the time. It had some huge downsides, for example, it would cam out really easily. This was not an original design intent, but the Phillips company said, “to hell with it!” and marketed it as a feature to prevent over-torquing anyway.

The traditional flathead and the Phillips won over pretty much everyone everywhere. Globally, there were some variations on the concept. For example, the Japanese use JST standard or Posidriv screws instead of Philips. These do not cam out and let the user destroy a screw if they desire. Which might show a cultural difference in thinking. That aside, it means that most of the screws intended for a user to turn with a screw driver are going to be flat-headed or Philips regardless of how awful flat headed screws or Philips screws are.

Continue reading “Hacker’s Toolbox: The Handheld Screw Driver” →

The Terrible Devices Of The Internet Of Wrongs

June 15, 2016 by Brian Benchoff 22 Comments

Last week was Bsides London, and [Steve Lord] was able to give a talk about the devices that could pass for either a terrible, poorly planned, ill-conceived Internet of Things Kickstarter, or something straight out of the NSA toolkit. [Steve] built the Internet of Wrongs, devices that shouldn’t exist, but thanks to all this electronic stuff, does.

Continue reading “The Terrible Devices Of The Internet Of Wrongs” →

Virtualizing Around The FCC’s Firmware Modification Rules

June 14, 2016 by Brian Benchoff 29 Comments

Last year, the FCC introduced new regulations requiring router manufacturers to implement software security to limit the power output in specific 5GHz bands. Government regulations follow the laws of unintended consequences, and the immediate fear surrounding this new directive from the FCC was that WiFi router manufacturers would make the easiest engineering decision. These fears came true early this year when it was revealed a large router manufacturer was not following the FCC regulations to the letter by limiting the output of the radio module itself, but instead locking down the entire router.

The FCC’s rules regarding the power output of 5GHz routers was never a serious concern; the FCC is, after all, directed to keep the spectrum clean, and can force manufacturers to limit the power output of the wireless devices. The problem comes from how manufacturers implement this regulation – the easiest solution to prevent users from modifying the output of the radio module will always be preventing users from modifying the entire router. Developers don’t like it, the smart users are horrified, and even the FCC is a little flustered with the unintended consequences of its regulation.

While the easiest solution to preventing the modification of a radio module is to prevent modification to the entire router, there is another way. The folks at Imagination Technologies have come up with a virtualization scheme that allows router manufacturers to lock down the radio module per the FCC directive while still allowing the use of Open Source router firmware like OpenWrt.

A demonstration of the capabilities of this next-generation router comes from the prpl Security Working Group and uses MIPS Warrior CPUs to create multiple trusted environments. The control of the router can be handled by one secure environment, while the rest of the router firmware – OpenWrt included – can be run in an environment more conducive to Open Source firmware.

The demo of a compartmentalized, virtualized router uses a dev kit consisting of a dual-core MIPS P5600 CPU running at 1GHz, and a Realtek RTL8192 WiFi adapter plugged into the USB port. The driver for the WiFi adapter runs under a secure hypervisor, making it secure enough to pass the FCC’s muster.

This build wouldn’t be possible without hardware virtualization in microprocessors and microcontrollers. Imagination Technologies has been working on this for a while, and only a few years ago demonstrated a PIC32 with baked in virtualization.

In the video below, Imagination Technologies demonstrates a MIPS board running three virtual machines. The first machine is running OpenWrt, the second is running a WiFi driver, and the third is running third-party applications. Crashing one machine doesn’t bring down the others, and the WiFi driver is locked away in a secure environment in accordance with the FCC regulations.

While it’s hard to imagine a router based on a MIPS board that would be cheaper than the already inexpensive router SoCs found in today’s routers, this method of secure virtualization is the best way to give consumers what they deserve: an open source option for all their devices.

Continue reading “Virtualizing Around The FCC’s Firmware Modification Rules” →

Linux: Assembly Required

June 14, 2016 by Al Williams 45 Comments

Sometimes you might need to use assembly sometime to reach your project objectives. Previously I’ve focused more on embedding assembly within gcc or another compiler. But just like some people want to hunt with a bow, or make bread by hand, or do many other things that are no longer absolutely necessary, some people like writing in assembly language.

In the old days of DOS, it was fairly easy to write in assembly language. Good thing, because on the restricted resources available on those machines it might have been the only way to get things to fit. These days, under Windows or Linux or even on a Raspberry Pi, it is hard to get oriented on how to get an assembly language off the ground.

Continue reading “Linux: Assembly Required” →

Ikea Projection Lamp Makeover Adds LED Matrix And Raspberry Pi Zero

June 14, 2016 by Elliot Williams 39 Comments

If you’re like us, it’s hard to walk through an Ikea without mentally hacking everything there into something else. The salad bowl? Parabolic antenna. Drawer slides? Linear motion rails. Storage containers? Etching tank. We admit that we still haven’t figured out what to do with that 1,000-pack of tea lights.

[Alain Mauer] pulled off an Ikea hack that we’ve always dreamed about. In particular, he took the Sprida projector lamp and wedged an 8×8 LED matrix and Raspberry Pi Zero into it.

The lamp in question is essentially a slide projector for kids. Before [Alain] got to it, it had an LED in the back, a mount for a slide in the middle, and a focusing lens on the front. His mod is simplicity itself: remove the LED and transparency, and place the LED matrix in the focal plane where the slide used to be. Reverse images on the LED in software to compensate for the lens, and you’re done.

The video says “Raspberry Pi Zero with WiFi” and the project title promises “IoT”, but we don’t see the WiFi in the build. We’re guessing that [Alain] will get around to it — it’s easily doable. (Doh! There’s a tiny USB WiFi dongle providing the obligatory wireless connection.) Anyway, the point is the projection, and we love it, and we’d be lying if we said it didn’t make us think about RGB matrices.

Continue reading “Ikea Projection Lamp Makeover Adds LED Matrix And Raspberry Pi Zero” →