Mass Production 3D Printing Hack Chat

Join us on Wednesday, August 23 at noon Pacific for the Mass Production 3D Printing Hack Chat with Gabe Bentz!

We’ll take a wild guess and say that right now, within arm’s length of wherever you’re reading this, there’s something that was produced by injection molding. Look around; it’s there someplace, and whatever it is, thousands or perhaps millions of other identical artifacts were produced along with it, all by squeezing hot plastic into intricately machined metal tools.

It’s not much of an overstatement to say that, for good or for ill, the world is made from injection-molded plastic. But not every product can support the often considerable up-front costs associated with injection molding. The tooling needed is often remarkably complicated and correspondingly expensive, and running the machines that actually do the molding is expensive and highly specialized. Unless you’re committed to making a lot of parts, injection molding might just be out of your league.

join-hack-chatBut does that mean that medium-sized runs of parts are out of luck? Not at all! Gabe Bentz, founder and CEO of Slant 3D, is passionate about filling the manufacturing void where injection molding is prohibitive, either by virtue of start-up costs or because the part design is just not possible to manufacture. His massive print farms are busy day in and day out cranking out parts for customers that otherwise couldn’t be made. So if you’ve ever wondered what it takes to run a print farm, and what kinds of design considerations make a part a candidate for mass production by 3D printing, drop by the chat and we’ll see what he has to tell us.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, August 23 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

The Clathrate Gun Hypothesis: Unearthing Puzzles Of Warming Events Past

As the Earth continues to warm at a worrying rate, scientists continue to work to understand the processes and mechanisms at play. Amidst the myriad of climate-related theories and discussions, the clathrate gun hypothesis stands out not only for its intriguing name but for the profound implications it might have on our understanding of global warming events.

Delving into this hypothesis is akin to reading a detective novel written by Mother Earth, with clues hidden deep beneath the ocean and Arctic ice. It’s a great example of how scientists attempt to predict the future by unpicking the mysteries of the past.

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Hackaday Links: August 20, 2023

In some ways, we’ve become a little jaded when it comes to news from Mars, which almost always has to do with the Ingenuity helicopter completing yet another successful flight. And so it was with the report of flight number 54 — almost. It turns out that the previous flight, which was conducted on July 22, suffered a glitch that cut the flight short by forcing an immediate landing. We had either completely missed that in the news, or NASA wasn’t forthcoming with the news, perhaps until they knew more. But the details of the error are interesting and appear related to a glitch that happened 46 flights before, way back in May of 2021, that involves dropped frames from the video coming from the helicopter’s down-facing navigational camera. When this first cropped up back on flight six, it was only a couple of missed frames that nearly crashed the craft, thanks to confusion between the video stream and the inertial data. Flight engineers updated the aircraft’s software to allow for a little more flexibility with dropped frames, which worked perfectly up until the aborted flight 53.

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Hackaday Podcast Ep 232: Chaos Communications Camp Placeholder Edition

Editor-in-Chief Elliot Williams is off at Chaos Communications Camp, and Assistant Editor Tom Nardi is off on vacation, so there’s no real podcast this week.

If you need something to watch, let us suggest the talks!

Or listen to our pathetic excuses here:

Honestly, you’d be better off not downloading this one.

 

This Week In Security: TunnelCrack, Mutant, And Not Discord

Up first is a clever attack against VPNs, using some clever DNS and routing tricks. The technique is known as TunnelCrack (PDF), and every VPN tested was vulnerable to one of the two attacks, on at least one supported platform.
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2023 Cyberdeck Contest: A Toddler’s Cyberdeck

[Josh] has a child and what do children like more than stuffing random things into their mouths? Pushing buttons, twiddling knobs, and yanking things of course! So [Josh] did what any self-respecting hacker would do and built his little man a custom cyberdeck.

The build follows the usual route of some electronics wedged into a pelican-style waterproof case — which is a good choice for this particular owner — a repurposed all-in-one LCD video player in the lid and a bunch of switches in the base. The player is apparently a V100-base SBC the likes of which are used in shops for those annoying looping promotional videos, but it doesn’t really matter if all it’s doing is being a focus point.

There is no connection from the base to the ‘display’ but that doesn’t matter here. The base is the fun part, with lots of old-school toggle switches and rotary knobs to play with and a load of LEDs to flash in mysterious ways. The guts of this are controlled via an Arduino Mega 2560, with copious amounts of hot glue on display in true hacker style. On the coding side of things, [Josh] used ChatGPT to produce the code from his prompting and Wokwi  to simulate it before deployment to the hardware.

Ask Hackaday: Why Retrocomputing?

I recently dropped in on one of the Vintage Computer Festival events, and it made me think about why people — including myself — are fascinated with old computer technology. In my case, I lived through a lot of it, and many of the people milling around at VCF did too, so it could just be nostalgia. But there were also young people there.

Out of curiosity, I asked people about the appeal of the old computers on display there. Overwhelmingly, the answer was: you can understand the whole system readily. Imagine how long it would take you to learn all the hardware and software details of your current desktop computer CPU. Then add your GPU, the mass storage controllers, and your network interface. I don’t mean knowing the part numbers, specs, and other trivialities. I mean being able to program, repair, and even enhance it.

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