Stuck Designing Two-Layer PCBs? Give Four Layers A Try!

March 27, 2019 by Ted Yapo 44 Comments

Many readers are certainly familiar with the process for home-etching of PCBs: it’s considered very straightforward, if a little involved, today. This was not the case in my youth, when I first acquired an interest in electronics. At that time, etching even single-sided boards was for “advanced” hobbyists. By the time I started etching my own PCBs, the advanced hobbyists were on to double-sided home-etched boards — the only type not pictured above, because I couldn’t find the one successful example I ever created. I later saw the rise of “bare bones” fabricated PCBs: professionally made fixed size boards with plated-through holes, but no soldermask or silkscreen. Eventually, this gave way to the aggregating PCB services we have now with full two-layer boards, complete with soldermask and silkscreen.

Today, the “advanced” hobbyist may be using four-layer boards, although the four-layer adoption rate is still relatively low – OSH Park produces around 90% two-layer and 10% four-layer, for instance. I think this will inevitably increase, as has been the case with all the previous technologies: the advanced eventually becomes the mainstream. Each of the previous shifts has brought easier design and construction as well as improved performance, and the same will be true as four layers becomes more commonplace.

So, let’s take a look at designing four-layer PCBs. If you’ve never considered one for any of your designs, you may be pleasantly surprised at what little extra cost is involved for all the benefits you gain. Continue reading “Stuck Designing Two-Layer PCBs? Give Four Layers A Try!” →

Hacker Abroad: Owning A Business In China’s Electronics Markets

March 26, 2019 by Mike Szczys 20 Comments

I spent a full day on Saturday in the electronics markets of Shenzhen, China. The biggest thing to take away from this is the sheer scale of business that is going on here. It’s a consumer-electronics tourist trap, it’s a manufacturing and wholesaling nexus point, and it’s a community of people working incredibly hard to get ahead in life.

A big thanks to Scotty Allen for introducing me to several store owners in the markets, and to a translator who went around with me. These connections were crucial for an inside look on the lifestyle of Huaqiangbei (HQB).

Continue reading “Hacker Abroad: Owning A Business In China’s Electronics Markets” →

Ask Hackaday: Get The Lead Out Or Not?

March 26, 2019 by Dan Maloney 160 Comments

For most of the history of industrial electronics, solder has been pretty boring. Mix some lead with a little tin, figure out how to wrap it around a thread of rosin, and that’s pretty much it. Sure, flux formulations changed a bit, the ratio of lead to tin was tweaked for certain applications, and sometimes manufacturers would add something exotic like a little silver. But solder was pretty mundane stuff.

Source: RoHS Guide

Then in 2003, the dull gray world of solder got turned on its head when the European Union adopted a directive called Restriction of Hazardous Substances, or RoHS. We’ve all seen the little RoHS logos on electronics gear, and while the directive covers ten substances including mercury, cadmium, and hexavalent chromium, it has been most commonly associated with lead solder. RoHS, intended in part to reduce the toxicity of an electronic waste stream that amounts to something like 50 million tons a year worldwide, marked the end of the 60:40 alloy’s reign as the king of electrical connections, at least for any products intended for the European market, when it went into effect in 2006.

Continue reading “Ask Hackaday: Get The Lead Out Or Not?” →

Hacker Abroad: Cellphone Repair In Huaqiangbei And A Huge Meetup At Seeed

March 25, 2019 by Mike Szczys 13 Comments

Shenzhen, China is the home of the legendary electronics markets of Huaqiangbei. Friday was my first full day in the city, having spent the previous three days in Shanghai. We got a little bit of a late start as our flight didn’t arrive until after 1 am and we stayed at the first night at an airport hotel. We met up with Scotty Allen for an amazing meal followed by a very unique experience in the electronics markets, not just seeing the items, but meeting the booth owners who showed off some of their secrets.

The day was capped off by an absolutely packed meetup at X.factory, the collaborative creative space run by Seeed Studio. They lined up a half dozen hardware talks that were quite excellent, and there was a ton of hardware being demonstrated as the night progressed. They had to kick us out or we’d have stayed all night!

Continue reading “Hacker Abroad: Cellphone Repair In Huaqiangbei And A Huge Meetup At Seeed” →

Making The World’s Fastest 555 Timer, Or Using A Modern IC Version

March 25, 2019 by Ted Yapo 24 Comments

If you’re not familiar with the 555 timer, suffice it to say that this versatile integrated circuit is probably the most successful ever designed, and has been used in countless designs, many of which fall very far afield from the original intent. From its introduction, the legendary 555 has found favor both with professional designers and hobbyists, and continues to be used in designs from both camps. New versions of the IC are still being cranked out, and discrete versions are built for fun, a temptation I just couldn’t resist after starting this article.

If you think all 555s are the same, think again. Today, a number of manufacturers continue to produce the 555 in the original bipolar formulation as well as lower-power CMOS. While the metal can version is no longer available, the DIP-8 is still around, as are new surface-mount packages all the way down to the chip-scale. Some vendors have also started making simplified variants to reduce the pinout. Finally, you can assemble your own version from a few parts if you need something the commercial offerings won’t do, or just want a fun weekend project. In my case, I came up with what is probably the fastest 555-alike around, although I spared little expense in doing so.

Follow along for a tour of the current state of the 555, and maybe get inspired to design something entirely new with this most versatile of parts.

Continue reading “Making The World’s Fastest 555 Timer, Or Using A Modern IC Version” →

ESP32 Video Tricks Hack Chat With Bitluni

March 25, 2019 by Dan Maloney 2 Comments

Join us Wednesday at noon Pacific time for the ESP32 Video Tricks Hack Chat!

The projects that bitluni works on have made quite a few appearances on these pages over the last couple of years. Aside from what may or may not have been a street legal electric scooter, most of them have centered around making ESP32s do interesting tricks in the analog world. He’s leveraged the DACs on the chip to create an AM radio transmitter, turned an oscilloscope into a video monitor, and output composite video. That last one was handy for turning a Sony Watchman into a retro game console. He’s also found ways for the ESP32 to output VGA signals. Looks like there’s no end to what he can make the versatile microcontroller do.

Although the conversation could (and probably will) go anywhere, we’ll start with video tricks for the ESP32 and see where it goes from there. Possible topics include:

Tricks for pushing the ESP32 DACs to their limits;
When to use an external DAC;
Optimizing ESP32 code by running on separate cores; and
What about HDMI on the ESP32?

You are, of course, encouraged to add your own questions to the discussion. You can do that by leaving a comment on the ESP32 Video Tricks Hack Chat and we’ll put that in the queue for the Hack Chat discussion.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 27, at noon, Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Hackaday Links: March 24, 2019

March 24, 2019 by Brian Benchoff 31 Comments

It has come to my attention that a few of you don’t know about Crystalfontz, an online store where you can find displays of all types, from USB LCD displays to I2C OLEDs, to ePaper displays. Thanks to [arthurptj] for that tip. Yes, Crystalfontz is cool, but have you ever heard of Panelook? Oh boy are there some displays at Panelook. Here’s a 1024 by 768 resolution display that’s less than half an inch across.

The comments section of Hackaday has been pretty tame as of late, so here’s why Apple is the king of design. It’s a question of fillets. There are a few ways to add a fillet to the corner of an icon or a MacBook. The first is to draw two perpendicular lines, then add a fixed radius corner. The Apple way is to make everything a squircle. The ‘squircle’ way of design is that there are no sudden jumps in curvature, and yes, you can do this in Fusion360 or any other design tool. This is also one of those things you can’t unsee once you know about it, like the arrow in the FedEx logo.

The ESP8266 simply appeared one day, and it changed everything. The ESP32, likewise, also just arrived on the Internet one day, and right now it’s the best solution for a microcontroller, with WiFi, that also does things really fast. Someone over at Espressif is dropping hints of a new microcontroller, with a possible release on April 1st (the same date that Apple released their competitor to the Raspberry Pi). Is it RISC-V? Is it 5V tolerant? Who knows! (Editor’s note: it’s not RISC-V. Though they’re saying that’s in the pipeline.)

The Verge got their hands on an original iPhone engineering validation unit. It’s a breakout board for an iPhone.

San Dimas High School Football Rules

There’s a screwdriver in your toolbox that has a cast clear handle, a blue ferrule surrounding the shaft, and red and white lettering on the side. Go check, it’s there. It’s a Craftsman screwdriver. It’s an iconic piece of design that’s so ubiquitous that it’s unnoticeable. It’s just what a screwdriver is. It’s a prototypical screwdriver. Thanks to the rise of resin and turning craftsmanship, there’s now a gigantic version of this screwdriver.

[The 8-Bit Guy] posted the following message on his Facebook on March 19th: “Just FYI – somebody hacked and totally erased my website. So, it’s going to be down for a while.” At the time of this writing, everything looks okay, which brings up the larger question of why Facebook is still a thing. We’re on a gradient of coolness here, and the sooner you delete your Facebook, the cooler you are. I, for example, deleted my Facebook during the Bush administration, and we all know how cool I am. I’ll never get to the singularity of coolness of kids who never had a Facebook in the first place, but the point remains: delete your Facebook old man.

[SirEdmar] wants to bring Fusion 360 to Linux users. Autodesk wants the same, and they tried a web-based version of Fusion 360, but… it’s a web version of Fusion 360. Right now the best solution is Wine, and thanks to [SirEdamr] 360 works in Wine.

Bing translate does Klingon! How well does it work? Not bad, it could use some work, mostly with non-standard vocabulary: