Big Clive Hacks LED Bulbs With OpenSCAD

April 8, 2021 by Chris Lott 11 Comments

After accidentally crushing the plastic envelope on a cheap LED light bulb, [bigclivedotcom] figured out he could make custom ones using OpenSCAD in any shape he wants. He previously hacked a bunch of these inexpensive LED bulbs last month, discovering they all shared a similar circuit topology. All the ones he experimented with drove the LEDs hard, something that’s bound to reduce bulb lifetime. By reverse engineering the current control regulator, it turns out it is easy to adjust the drive current by changing a resistor or two. Reducing the current should not only increase lifetime, but could allow repurposing the bulb for other uses, such as decorative lighting.

Three OpenSCAD scripts are provided which generate what he calls diamond, obelisk, and globe styles. Basic parameters for each style can be tweaked by the user, such as feature sizes and number of facets. He mentions the lack of OpenSCAD customizers in his script — this can easily be added as shown in the following example (this section of the User Manual on customizers explains the syntax). Note that you can’t make the slider generate real numbers, only whole numbers, which is why the scaling factor is multiplied by 10.

Adding Parameter Customization Sliders is Easy

These fancy globes can be used as night lights and possibly outdoor lighting, if you can make a good seal with the base. Custom chandeliers, anyone? Indicator lamps for very large panels? Any other ideas? If you want to explore the LED lifetime issue further, inveterate tinkerer Ted Yapo wrote a deep dive into the mythical 100,000 hour LED bulb. Thanks to [Cliff Claven] for the tip.

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Ask Hackaday: How Do You Prepare?

March 24, 2021 by Jonathan Bennett 140 Comments

Last month, large parts of the southern United States experienced their coldest temperatures since the 1899 Blizzard. Some of us set new all-time lows, and I was right in the middle of the middle of it here in Southwestern Oklahoma. Since many houses in Texas and Oklahoma are heated with electricity, the power grids struggled to keep up with the demand. Cities in Oklahoma experienced some short-term rolling blackouts and large patches of the Texas grid were without power for several days. No juice, no heat.

In places where the power was out for an extended period of time, the water supply was potentially contaminated, and a boil order was in effect. Of course, this only works when the gas and power are on. In some places, the store shelves were empty, a result of panic buying combined with perishables spoiling without the power to keep them cold. For some, food and drinkable water was temporarily hard to come by.

There have been other problems, too. Houses in the south aren’t built for the extreme cold, and many have experienced frozen pipes, temporarily shutting off their water supply. In some cases, those frozen pipes break open, flooding the house once the water starts flowing again. For instance, here’s an eye-witness account of the carnage from The 8-bit Guy, who lives at ground zero in the DFW area.
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Amazon Echo Gets Open Source Brain Transplant

March 22, 2021 by Tom Nardi 20 Comments

There’s little debate that Amazon’s Alexa ecosystem makes it easy to add voice control to your smart home, but not everyone is thrilled with how it works. The fact that all of your commands are bounced off of Amazon’s servers instead of staying internal to the network is an absolute no-go for the more privacy minded among us, and honestly, it’s hard to blame them. The whole thing is pretty creepy when you think about it.

Which is precisely why [André Hentschel] decided to look into replacing the firmware on his Amazon Echo with an open source alternative. The Linux-powered first generation Echo had been rooted years before thanks to the diagnostic port on the bottom of the device, and there were even a few firmware images floating around out there that he could poke around in. In theory, all he had to do was remove anything that called back to the Amazon servers and replace the proprietary bits with comparable free software libraries and tools.

Of course, it ended up being a little trickier than that. The original Echo is running on a 2.6.x series Linux kernel, which even for a device released in 2014, is painfully outdated. With its similarly archaic version of glibc, newer Linux software would refuse to run. [André] found that building an up-to-date filesystem image for the Echo wasn’t a problem, but getting the niche device’s hardware working on a more modern kernel was another story.

He eventually got the microphone array working, but not the onboard digital signal processor (DSP). Without the DSP, the age of the Echo’s hardware really started to show, and it was clear the seven year old smart speaker would need some help to get the job done.

The solution [André] came up with is not unlike how the device worked originally: the Echo performs wake word detection locally, but then offloads the actual speech processing to a more powerful computer. Except in this case, the other computer is on the same network and not hidden away in Amazon’s cloud. The Porcupine project provides the wake word detection, speech samples are broken down into actionable intents with voice2json, and the responses are delivered by the venerable eSpeak speech synthesizer.

As you can see in the video below the overall experience is pretty similar to stock, complete with fancy LED ring action. In fact, since Porcupine allows for multiple wake words, you could even argue that the usability has been improved. While [André] says adding support for Mycroft would be a logical expansion, his immediate goal is to get everything documented and available on the project’s GitLab repository so others can start experimenting for themselves.

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Cassette Lamp Is A Throwback To The Pencil-Winding Glory Days

March 17, 2021 by Lewin Day 18 Comments

The audio cassette was the first music format that truly championed portability. It was robust, compact, and let people take music on the go to soundtrack their very lives. It was later supplanted by the higher-quality CD and then further digital technologies, but the format remains a nostalgic highlight for many. It also inspired this excellent lamp build from [Fab].

The lamp consists of 8 clear cassettes assembled into a rough cube-like shape on a 3D printed frame. The cassettes are edge-lit from below by a set of WS2812B LEDs, letting them glow in full-color splendour. The real magic of the lamp is the interface, however. A pencil can be inserted to turn the tape reels, just like rewinding a real cassette. However, in this case, they’re attached to a pair of rotary encoders, which are used to vary the color of the LEDs. As a bonus, the entire lamp runs off a Wemos D1, making it possible to update the lamp remotely over the Internet.

It’s a stylish build that would make an excellent conversation piece in any hip maker’s loungeroom. It’s a great nod to the creator of the compact cassette, [Lou Ottens], who passed away earlier this month. Video after the break.

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Networked Nightlights Glow Together

March 13, 2021 by Lewin Day 4 Comments

Nightlights are a great way to calm children who may be afraid of the dark, as well as to avoid stubbing your toe on furniture in the hallway. However, in this day and age of connected everything, they can do so much more. [Andy] came up with a great way to do just that, creating an advanced networked solution to suit his needs.

[Andy’s] nightlight serves not just in the usual fashion, but also as an indicator for his children. Depending on the time of day, the colour changes, indicating whether it’s time for bed, or also, if it’s too early to get out of bed in the morning and start watching cartoons. Each nightlight around the house runs on an ESP8266, which lights up using a set of WS2812B LEDs. The ESP8266 decides on colour values based on commands from a basic webserver running on a Raspberry Pi, updated every minute. This gives [Andy] the flexibility to make changes in one place, that then automatically roll out across the Nightlight Network (TM).

It’s a fun way of teaching the kids not to ruin a good Saturday sleep in, as well as serving as a fun colourful nightlight, too. Of course, luxury smart nightlights are becoming a thing, as this teardown of a Bluetooth unit shows. If you’ve built your own, be sure to drop us a line!

NRF52 Weather Station Gives Forecast With Style

March 11, 2021 by Tom Nardi 9 Comments

We’re no strangers to DIY environmental monitors around these parts, in fact, it seems like that’s one of the most common projects hackers take on when confronted with the power of a modern Internet-connected microcontroller. But among such projects, this miniature nRF52-based weather station built by [Andrew Lamchenko] is among the most polished we’ve seen.

Externally, this looks as though it could easily be a commercial product. The graphical interface on the ePaper display is very well designed, delivering plenty of data while still looking attractive enough to hang in the kitchen. The enclosure is 3D printed, but [Andrew] poured enough elbow grease into sanding and polishing the front that you might not realize it at first glance.

Internally it uses the popular BME280 sensor to detect temperature, humidity, and barometric pressure, though the custom PCB is also compatible with the similar SI7021 and HTU21D sensors if you want to switch things up.

That said, you really want the ability to measure pressure, as it allows the firmware to do its own basic weather forecasting. All the collected data is beamed out over Bluetooth Low Energy (BLE), where it can be collected by the open source MySensors IoT framework, but we imagine it wouldn’t take much work to integrate it into your home automation system of choice.

As excited as we might be about the prospect of repurposing things such as electronic shelf labels, we’re happy to see the prices for general purpose electronic paper screens finally dropping to the point where projects of this caliber are within the means of the hacker crowd.

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Roomba Gets Alexa Support With An ESP8266 Stowaway

March 9, 2021 by Tom Nardi 11 Comments

The modern home is filled with plenty of “smart” devices, but unfortunately, they don’t always speak the same language. The coffee maker and the TV might both be able to talk to your phone through their respective apps, but that doesn’t necessarily mean the two appliances can work together to better coordinate your morning routine. Which is a shame, since if more of these devices could communicate with each other, we’d be a lot closer to living that Jetsons life we were promised.

Luckily, as hardware hackers we can help get our devices better acquainted with one another. A recent post by [MyHomeThings] shows how the ESP8266 can bridge the gap between a Roomba and Amazon’s Alexa assistant. This not only allows you to cheaply and easily add voice control to the robotic vacuum, but makes it compatible with the Amazon’s popular home automation framework. This makes it possible to chain devices together into complex conditional routines, such as turning off the lights and activating the vacuum at a certain time each night.

The hack depends on the so-called Roomba Open Interface, a seven pin Mini-DIN connector that can be accessed by partially disassembling the bot. This connector provides power from the Roomba’s onboard batteries as well as a two-way serial communications bus to the controller.

By connecting a MP1584EN DC-DC converter and ESP8266 to this connector, it’s possible to send commands directly to the hardware. Add a little glue code to combine this capability with a library that emulates a Belkin Wemo device, and now Alexa is able to stop and start the robot at will.

We’ve seen this sort of trick used a few times before to add backdoor Alexa support to various gadgets, and it’s always interesting to see what kind of unusual hardware folks are looking to make an integral part of their smart home.