DIY Braille Embosser Is Really Impressive

October 10, 2020 by Kristina Panos 21 Comments

We weren’t surprised to learn that Braille tools are quite expensive. But it’s interesting to hear that there’s another class of tools altogether, and they are very cheap and imprecise. In devising the Braille Embossing Experience, aka BEE, [alatorre] sought to find an open-source middle ground. We think they succeeded marvelously.

Another surprising thing — while handheld embossers do exist, there is no system for filling out an A4 sheet of paper, say, to write a letter.

For Braille to be readable, the characters and lines must be properly spaced, and this requires some kind of moveable type-like device to correctly register the characters onto paper. BEE fills this void as well. The amazing thing is, there’s not much more to it than a marked-up piece of aluminum and some clever 3D printing.

There are two parts to this system — the positioning rail, which includes a landing box for the embosser with six holes in the bottom. The other part is a pair of embossers, one for letters A-M, and another for letters N-Z. To use BEE, just slide the rail to the right and start embossing letters right to left, then flip the paper over when finished.

Need to create something more permanent? Make a Braille PCB.

An Impressive Modular Mold Box

October 7, 2020 by Kristina Panos 26 Comments

Prolific maker and product designer [Eric Strebel] has years of experience making reusable mold boxes for silicone and resin casting. He’s always used 3/4″ plywood before, but it comes with some problems such as inaccuracy, screws that eventually slip out, and no room at all for expansion. Now [Eric] has decided to devise a modular mold box system that’s so awesome, it’s even stack-able. Check out the design and build process in the video after the break.

[Eric] took advantage of additive manufacturing and made fancy trapezoidal walls with recessed bits that allow for the magic that this modular system hinges on — a handful of M6 socket cap screws and matching nuts for tensioning. Once the prints were ready, [Eric] pounded the nuts captive into the walls and marked fill lines every 10mm. As usual, [Eric]’s video comes with bonus nuggets of knowledge, like his use of a simple card scraper to clean up prints, smooth the sides, and chamfer all the edges.

If you want to mold stuff like concrete and plaster, you may be better off using flexible filament.

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Hacker Has Robot Give Yubikey The Finger

October 6, 2020 by Kristina Panos 3 Comments

[Bertrand Fan] is not a fan of the tiny, hard-to-actuate button on the average Yubikey. Before all that is 2020 occurred, [Bert] had the little 2FA nano-donglette plugged into a spare USB port on the side of their laptop so that it was always available wherever the laptop traveled. Now that working from home is the norm, [Bert] has the laptop off to the side, far out of reach.

A USB-C extension cable certainly made it more accessible, but did nothing for the actuation fail rate of the tiny button. Fed up by inconvenience and looking for a lockdown project, [Bert] decided to make a button-pressing robot finger that’s driven by a spare key on their groovy TKL keyboard.

It runs on a Wemos D1 mini and uses a small stepper motor to push a 3D-printed finger along a rack-and-pinion actuator. Since the Yubikey requires capacitive touch, [Bert] added a screw to the finger tip that’s wired to ground. Now all [Bert] has to do is press a decidedly cooler key to make the finger press the button for him. Check out a brief demo after the break.

If this security flaw makes you uncomfortable, perhaps this 2FA launch console is more to your liking. And as we saw recently, if you don’t like the cost of Yubikeys, you can roll your own 2FA device with a blue pill.

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Even More Firmware In Your Firmware

October 1, 2020 by Kerry Scharfglass 13 Comments

There are many ways to update an embedded system in the field. Images can fly through the air one a time, travel by sneaker or hitch a ride on other passing data. OK, maybe that’s a stretch, but there are certainly a plethora of ways to get those sweet update bytes into a target system. How are those bytes assembled, and what are the tools that do the assembly? This is the problem I needed to solve.

Recall, my system wasn’t a particularly novel one (see the block diagram below). Just a few computers asking each other for an update over some serial busses. I had chosen to bundle the payload firmware images into the binary for the intermediate microcontroller which was to carry out the update process. The additional constraint was that the blending of the three firmware images (one carrier and two payload) needed to happen long after compile time, on a different system with a separate toolchain. There were ultimately two options that fit the bill.

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Weigh Your Car With Paper

September 30, 2020 by Brian McEvoy 23 Comments

Sometimes a problem is more important than its solution. Humans love to solve mysteries and answer questions, but the most rewarding issues are the ones we find ourselves. Take [Surjan Singh], who wanted to see if he could calculate the weight of his Saab 96. Funny enough, he doesn’t have an automobile scale in his garage, so he had to concoct a workaround method. His solution is to multiply the pressure in his tires with their contact patch. Read on before you decide this is an imperfect idea.

He measures his tires with a quality gauge for the highest accuracy and pressurizes them equally. Our favorite part is how he measures the contact patch by sliding a couple of paper pieces from the sides until they stop and then measures the distance between them. He quickly realizes that the treads didn’t contact the floor evenly, so he measures them to get a better idea of the true contact area. Once he is satisfied, he performs his algebra and records the results, then drives to some public scales and has to pay for a weigh. His calculations are close, but he admits this could be an imprecise method due to an n-of-one, and that he didn’t account for the stiffness of the tire walls.

This was a fun thought experiment with real-world verification. If you’re one of those people who treats brainstorming like an Olympic sport, then you may enjoy the gedankenexperiment that is fractals.

E-Textile Tools Get The Multimeter Hookup

September 19, 2020 by Kristina Panos No comments

[Irene Posch] has done some incredible work with knitted, crocheted, and fabric circuits — check out the crocheted ALUs and embroidered computer for starters. Now, it seems [Irene] is building up a how-to catalog of e-textile tools that can be easily connected to a multimeter.

So far, this toolbox includes a seam ripper and a crochet hook. The concept is similar for both — print out a handle and connect the tool to a banana jack that can then be connected to a multimeter. The crochet hook is simple: just print out the handle, jam the hook in one end, and stick a mini banana jack in the other end. They’re designed to butt up against each other and make a connection without wires.

Building the ripper takes a bit more effort. There’s another printed handle involved, but you must first free the seam ripper from its stock plastic handle and solder a wire to it. Then twist the other end of the wire around a banana jack and and put that in the other end of the handle.

It’s great to see a little bit insight into the troubleshooting tools of e-textiles, especially because they are all-around fiddly. It all starts with a circuit, so why not do your prototyping with a thread-friendly breadboard?