Accurate Cycle Counting On RP2040 MicroPython

August 26, 2023 by Matthew Carlson 14 Comments

The RP2040 is a gorgeous little chip with a well-defined datasheet and a fantastic price tag. Two SDKs are even offered: one based on C and the other MicroPython. More experienced MCU wranglers will likely reach for the C variant, but Python does bring a certain speed when banging out a quick project or proof of concept. Perhaps that’s why [Jeremy Bentham] ported his RP2040-based vehicle speedometer to MicroPython.

The two things that make that difficult are that MicroPython tries to be pretty generic, which means some hackery is needed to talk to the low-level hardware, and that MicroPython doesn’t have a reputation for accurate cycle counting. In this case, the low-level hardware is the PWM peripheral. He details the underlying mechanism in more detail in the C version. On the RP2040, the PWM module can count pulse edges on an input. However, you must start and stop it accurately to calculate the amount of time captured. From there, it’s just edges divided by time. For this, the DMA system is pulled in. A DMA request can be triggered once the PWM counter rolls over. The other PWM channel acts as a timer, and when the timer expires, the DMA request turns off the counter. This works great for fast signals but is inaccurate for slow signals (below 1kHz). So, a reciprocal or time-interval system is included, where the time between edges is captured instead of counting the number of edges in a period,

What’s interesting here is how the hardware details are wrapped neatly into pico_devices.py. The uctypes module from MicroPython allows access to MMIO devices such as DMA and PWM. The code is available on GitHub. Of course, [Jeremy] is no stranger to hacking around on the RP2040, as he has previously rolled his own WiFi driver for the Pico W.

Patching Together Logic Gates

August 25, 2023 by Bryan Cockfield 14 Comments

The digital world offers many advantages over its analog relatives, the use of boolean logic among them. Some of the functions, like NOT, OR, and AND are fairly straightforward and line up nicely with their linguistic counterparts. Others are more elusive, like XOR and NAND. For those just getting their start in digital logic, this teaching tool allows different logic gates to be wired together with patch cables.

While [David] first thought to use 74-series logic circuits directly, a much more versatile solution was to use configurable custom logic — a feature found in AVR DA-series microcontrollers that allows for the creation of custom logic circuits without the need for external hardware or complex programming. He went with an ATmega4809 which is capable of supporting twelve gates which are depicted graphically on the board, where the patch cables can be connected between inputs and outputs from a set of switches on the left to another set of LEDs on the right. The microcontroller continually polls for connections, applies the correct logic via a lookup table, and lights the appropriate LED.

Even with only twelve gates, the amount of real-world analogs that can be created with this teaching tool are numerous and varied, from simple things like displaying traffic light patterns in the correct order to implementing a binary adder. It’s an excellent way to get started in digital logic or understanding gates, and much simpler than dealing with 74-series chips on a breadboard like many of us might have done, but those logic chips can be powerful tools to have on hand even in the modern world of microcontrollers.

RPDot: The RP2040 Dev Board Barely Bigger Than The Chip

August 25, 2023 by Dan Maloney 33 Comments

Is [William Herr]’s RPDot actually the world’s smallest RP2040 dev board? We can’t say for sure, but at 10 mm on a side, we’d say it has a pretty good shot at the record.

Not that it really matters, mind you — the technical feat of building a fully functional dev board that’s only 3 mm longer on each side than the main chip is the kind of stuff we love to see. [William] says he took inspiration from the [SolderParty] RP2040 Stamp, which at one inch (25.4 mm) on a side is gigantic compared to the RPDot. Getting the RP2040 and all the support components, which include an 8MB QSPI Flash chip, a 3V3 LDO, a handful of 0201 passives, and even a pair of pushbuttons, required quite a lot of design tweaking. He started his PCB design as a four-layer board; while six layers would have made things easier, the budget wouldn’t allow such extravagance for a prototype. Still, he somehow managed to stuff everything in the allotted space and send the designs off — only to get back defective boards.

After reordering from a different vendor, the real fun began. Most of the components went on the front side of the board and were reflowed using a hot plate. The RP2040 itself needed to go on the back side, which required gentle hot air reflow so as not to disrupt the other side of the board. The results look pretty good, although those castellated edges look a little worse for the wear. Still, for someone who only ever worked with 0402 components before, it’s pretty impressive.

[William] says he’s going to open-source the designs as well as make some available for sale. We’ll be looking out for those and other developments, but for now, it’s just pretty cool to see such SMD heroics.

Adding MMIO RAM On The RP2040

August 21, 2023 by Matthew Carlson 19 Comments

[Dmitry Grinberg] is an adept tinkerer who wanted a much larger RAM space on his Raspberry Pi 2040 (RP2040) than the measly 264kb on-board SRAM. The chip does support 16MB of off-flash memory via a QSPI bus, but this must be accessed explicitly rather than being memory mapped. With clever trickery involving XIP (Execute in Place), Dmitry mapped 8MB of external QSPI RAM into the address space.

XIP mode allows the chip to fetch data on-demand from an external chip and place it into RP2040 caches mapped at 0x10xxxxxx. The RP2040, although incredibly versatile, has a limitation – it can only perform read and execute operations in its XIP mode. The first step to solving this was to get data from persistent storage to RAM on boot. Armed with a dual-OR gate IC, an inverter, and two resistors, [Dmitry] can toggle the nCS pin that selects between flash and RAM. A first-stage bootloader copies the program from flash to RAM, then sets up XIP mode and launches into a second-stage loader.

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A 6502 Overlay Debugger

August 18, 2023 by Chris Lott 6 Comments

Retired hardware engineer [Plasmode] recently took on the challenge of building a debugger for the 6502 designed to sit atop the microprocessor while seated in a solder less breadboard. The result is the Diagnostic Overlay for W65C02 Breadboard, consisting of 128 kB SRAM and a 1250-gate CPLD. Except being 0.8 in wide, the overlay debugger is otherwise the same size as the 6502’s 40-pin DIP package, so it doesn’t overhang other portions of your circuit.

Being an initial concept prototype, [Plasmode] mounted the chips dead-bug style on perf board — a process he himself found tiring. If he builds additional debuggers, presumably he will consider making a PCB.

The prototype was constructed using point-to-point soldering with 30-ga wire wrap wire. It was all done under the inspection microscope. There are not many connections, but they are rather tedious so I can only do a dozen or so wires per session. It took me 2 days and several hours total to finish the prototype board.

This design is based on the CRC65 Frugal 6502 Single Board Computer, of course omitting the 6502 itself. Instead of a physical ROM memory chip, he implemented a 64-byte boot loader inside the CPLD and a serial port. This lets him to bootstrap the system over the serial port. He plans on expanding this to include other DIP-packaged retro microprocessors in the future. Check out his Hackaday.io project page ( above ). If you want to dig deeper, he posted the schematics here.

UChaser Follows You Anywhere

August 15, 2023 by Matthew Carlson 16 Comments

If you’ve been making up for lost years of travel in 2023, you might have seen a fellow traveler in the airport terminal or train station walking with their luggage happily careening behind them. [Jesse R] and [Brian Lindahl] wanted more of that. They wanted an open-source, low-cost system that could be put in anything.

The basic principle is that they will have a transmitter that sends both a radio signal and an ultrasonic pulse. The receiver receives the radio signal and uses it as a reference for the two ultrasonic sensors. The time since the radio signal is compared between the two, and a distance and direction are established.

In practice, the radio is an ESP32-S3 using ESP-NOW (which we’ve seen relatively recently on another project), a protocol from Espressif that offers low latency 250 bytes payloads. The ultrasonic transceiver is based on Sparkfun’s HC-SR04. For prototyping purposes on the receiver, they just removed the transmitter to avoid populating the airwaves, as to listen, you had to transmit. The prototype was an electric wheelbarrow that would happily follow you around the yard wherever you go.

With the concept validated, they moved to a custom ultrasonic setup with a custom buffer amp and damp transistor, all centered around 20kHz. The simulations suggested they should have been better than the HC-SR04 from Sparkfun, but the 30-foot (9 meters) range went to 10 feet (3 meters). They ultimately returned to using Sparkfun’s circuit rather than the custom amp.

We’re looking forward to seeing the project continue. There are various challenges, such as variability in the speed of sound, echos and reflections, and ultrasonic line of sight. We love the peak behind the curtain that allows us to see what decisions get made and the data that informs those decisions. All the code and PCB design files are available on GitHub under an MIT and Creative Common license, respectively. This project was submitted as part of the 2o23 Hackaday Prize.

Video after the break.

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GrblHAL CNC Controller Based On RP2040 Pico

August 11, 2023 by Chris Lott 18 Comments

[Phil Barrett] designed a new CNC controller breakout board called the PicoCNC which uses the Raspberry Pi Pico RP2040 module and grblHAL. It packs a bunch of features typical of these controllers, and if you use the Pico W, you get WiFi connectivity along with USB. And if you don’t want connectivity, you can execute G-code directly from a micro SD card. The board is available in kit form, and schematics are posted on the GitHub repository above. Some of the features include four axes of motion, spindle control, limit switches, relay drivers, expansion headers, and opto-isolation.

This isn’t [Phil]’s first controller board. He also designed the grblHAL-based Teensy CNC controller breakout board, a step up from the usual Arduino-based modules at the time and boasting Ethernet support as well. According to the grblHAL site, nine different processors are now supported. There are well over a dozen CNC controller breakout boards listed as well. And don’t forget [bdring]’s 6-Pack grbl-ESP32 controller, a modular breakout board we covered a few years back. So pick your favorite board or roll your own and get moving.