Data Recovery In The Woodshed

A 1TB drive fails. How do you recover the data? If you are like us, you imagine a high-tech lab with serious-looking technicians and engineers. [John Graham-Cumming] managed it in his woodworking shop. Granted, it was a solid-state drive, so a clean room wasn’t necessary, but we still found it an unexpected story.

[John’s] gaming rig had two Seagate Firecuda 530 SSDs and decided not to boot. A quick analysis found one of the drives failed — it happens. However, the drive showed some signs of life after cooling off. A 30-minute trip to the freezer made the drive work again until it got warm again.

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Bringing An ADM-3A Back To Life

[David] at Usagi Electric ended up with an old Lear Siegler ADM-3A terminal in a trade a couple of years ago. But the CRT face was plagued with so-called cataracts, and the condition of the insides was unknown. The video ( below the break ) shows the restoration process, which went quite smoothly. [David] was relieved that the CRT repair in particular was easy, a fact he attributes to the Texas weather —

ADM-3A Under the Hood

The temperature was 110 F / 43 C when he set the CRT outside to bake in the sun for a few hours. Afterwards, removing the “integral implosion protection” plastic screen went better than expected. Everything cleaned up nicely and the screen reinstalled. Introduced in 1976, the main electronics board is chock full of TTL chips with nary a microprocessor in sight. Fortunately the board was substantially intact, and a single missing chip was found hidden underneath the board. [David] gets the terminal up and running in short order, and is confronted with an annoyance familiar to gray-haired programmers who grew up in this era. Most terminals had different sets of commands to control features such as cursor control and clearing parts or all of the screen. Programs often assumed a certain type of terminal. Some terminals could be configured to behave in different ways, and some programs offered the user a choice of terminals. Today your terminal emulator probably still has a few choices of which kind of terminal to emulate, VT-100 being the most common. And eventually some operating systems provided a terminal abstraction, like Unix’s termcap for example.

If you were around in the era where terminals like the ADM-3A were scattered everywhere, what was your favorite terminal and/or terminal feature? And today, do you have any favorite terminal emulator to recommend? Let us know in the comments below.

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New Motherboard Improves Old CRT Television

While browsing AliExpress from his digital basement, [Adrian Black] stumbled upon what seemed like a brand-new mainboard for a CRT television set. He decided to take a gamble and ordered one. It finally arrived, and was indeed a brand new product from 2023.

DIGITAL MAIN BOARD OF TV, Work ath [sic] HONGXUN products with the care and precision of a sculptor in each step, wonderful have no limits

CRT Mainboard Transplant in Progress

Dubious marketing descriptions like “High Definition Digital Color TV Driver Board” aside, this turned out to be a fairly well-designed analog TV board. [Adrian] pulls a 20-year-old Magnavox ( Philips ) color television set from storage and begins the transplant operation. One interesting observation is the Magnavox board has almost the same layout as the new board, except for the orientation of the sections. The new CRT neck board had a different connector than the Magnavox set, but was designed to accept multiple sized sockets. [Adrian] just removed the new socket and replaced it with one from the old set. The mechanical issues were a bit more complicated, but nothing that a Dremel tool and a bit of hot glue can’t fix. The 220 VAC power supply was eventually modified to accept 110 VAC, which also enabled him to reconnect the degaussing coil.

[Adrian] has collected some relevant documentation in this GitHub repository, including schematics. Why bother with this at all? Well, until now, he didn’t have any way to test / view PAL RF signals in his lab. He was gambling on the new mainboard having a PAL tuner. It does, but as an unadvertised bonus, it supports NTSC and SECAM as well — but still not “HD digital color TV”, as far as we know. If you want a multi-standard TV in your lab, this solution may be worth considering. It appears there is still a market somewhere for new CRT televisions. If you have any background on this, please let us know down below in the comments.

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Repairing A Home Injection Molding Machine

When [Michael] over at the Teaching Tech YouTube channel bought a hobby injection molding machine a long time ago, one of the plans he had with it was to use it for grinding up waste bits of PLA filament for injection molding. Since the machine was bought from a US shop and [Michael] is based in Australia it required some modifications to adapt it to the local 220+ VAC mains, followed by adding a PID temperature controller and a small compressor to provide the compressed air rather than from a large shop compressor.

Although [Michael] had discussed using the machine for PLA with the seller to confirm that this would work, a user error meant that the now defective unit had been sitting idly for many years, until recently.

Since the machine had been gathering dust and rust in the garage, fixing the machine up took a complete teardown to remove corrosion and resolve other issues. After this the original fault was identified, which turned out to be a shorted wire near the heater which had been turned up to a too high temperature, leading to the release of magic smoke and banishment of the machine to the Pit of Despair, AKA the shadowy depths of one’s garage.

In this first installment, [Michael] cleaned up the machine and restored it to a working state. In the next part injection molding will be attempted again, which should give some idea of the feasibility of turning scraps of PLA and failed 3D prints into smooth injection molded parts, assuming you have the CNC machine or patience to carve out the requisite molds, of course.

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Let’s Listen To A Tape — Paper Tape

These days, data is as likely as not to be “in the cloud.” Otherwise, it’s probably on a USB flash drive or SD card. But in the old days, paper tape was a widespread way to store and retrieve data. A common way to start the day at the office was to toggle in a few dozen bytes of bootloader code, thread a bigger bootloader tape into your TeleType paper tape reader, and then get your coffee while the more capable bootloader clunked its way into memory. Then you could finish your brew while loading the tape with your compiler or whatever you wanted. [Scott Baker] has a Heathkit H8 and decided using a paper tape machine with it and some of his other gear would be fun.

Instead of a TeleType, [Scott] picked up a used paper tape machine from FANUC intended for the CNC industry. They are widely available on the surplus market, although a working machine might run you $500. [Scott] paid $200, so he had some work to do to make the unit operational.

Paper tape had a few varieties. For computer work, you usually had a tape that could hold eight holes across, one for each bit in a byte. However, there are also 6-bit and 5-bit tapes for special purposes or different encodings (old TeleTypes used 5-bit characters in Baudot). The paper choice varied too. You could get plain paper, oiled paper, which maybe didn’t jam as often, and Mylar, which is less likely to shred up when it does jam.

To make things even more difficult, the machines all worked a little differently as well. Sure, punches almost all use solenoids. But the tape transport was sometimes a pinch roller and sometimes a sprocket-style drive. Reading the holes could be done with mechanical contacts or optically. Some punches left little “hanging chads” on the tape, so you didn’t have to empty a confetti box to throw away the chad.

The repair job was interesting. Inside the machine is an 8051 microcontroller. There was no clock, and the circuit used two custom modules. One was simply a crystal, and the other was an oscillator. Removing both allowed a modern can oscillator to replace both modules. The next problem was a fried serial output driver. Replacing that got things working except for random resets due to a faulty brown-out reset circuit. That was easy to fix, too.

Of course, if you are really cheap, it is easy to make a paper tape reader from 8 phototransistors, and pulling tape through by hand isn’t unheard of. It can even talk USB. We’ve even seen a conference badge that can read tapes.

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Microsoft Now Offering Parts And Repair Guides For Xbox Controllers

We’re big fans of repairable hardware here at Hackaday, so much so that when we see a company embracing the idea that their products should actually be serviced rather than thrown in the trash, we like to call attention to it. Yes, that even includes when it’s Microsoft.

This community has had a mixed relationship with the Redmond software giant, to say the least. But we’ve still got to give them credit when they do something positive. Not only are they offering a full selection of replacement parts for both the standard and Elite Xbox controllers, they’ve also provided written instructions and step-by-step video guides on how to install your new parts.

For those of you who stopped playing console games when the controllers still only had two buttons, this might not seem like such a big deal. But considering a new Xbox Elite Wireless Controller will set you back a dizzying $180, it’s not hard to see why some folks would be excited about the possibility of swapping out the guts of the thing for $50.

Of course, these parts were already available from third party sellers, and iFixit naturally has repair guides for all the different flavors of Xbox controllers. Nothing about what Microsoft is doing here makes the Xbox controller fundamentally any easier to repair than it was previously. But the fact that the company isn’t treating their customers like adversaries is a step in the right direction.

Valve has been similarly open about the internals of the Steam Deck, though their presentation was a bit dramatic, and even Sony provided an official teardown video for the PS5. We’re not sure why these companies are willing to pull back the curtain when it comes to gaming hardware. Whatever the reason, we’re certainly not complaining.

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An exploded view of an AirPods Pro case. The outer case consists of two long, capsule-shaped sections that enclose several smaller parts including the wireless charging cable, contacts for charging the AirPods themselves, and the top rounded protective piece for the buds that nestles into the top capsule. This version includes screws to fasten everything together instead of adhesives.

Fixing Some More Of Apple’s Design Mistakes

Love them or hate them, there’s no denying that Apple has strayed from the Woz’s original open platform ideal for the Apple II. [Ken Pillonel] is back for another round of fixing Apple’s repairability mistakes with a full complement of 3D printable replacement parts for the AirPods Pro case.

While modeling all of the parts would be handy enough for repairing a device with a 0/10 iFixit score, [Pillonel] modified the parts to go together with screws instead of adhesive so any future repairs don’t require cracking the plastic egg. He says, “By showcasing the potential for repairability, I hope to inspire both consumers and multi-billion dollar companies, like Apple, to embrace sustainable practices in their products.”

[Pillonel]’s repairability exploits may seem familiar to readers from his previous work on adding USB-C to the iPhone and the AirPods Pro case. If you just need to retrieve a lost AirPod, you might try an electromagnet, or you can make a Bluetooth receiver from a pair of knock-off buds.

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