Transistor Radio Repair, More Complex Than It Seems

September 7, 2023 by Jenny List 48 Comments

The humble transistor radio is one of those consumer devices that stubbornly refuses to go away, but it’s fair to say that it’s not the mover and shaker in the world of electronics it might once have been. Thus it’s also not a staple of the repair bench anymore, where fixing a pocket radio might have been all in a day’s work decades ago now they’re a rare sight. [David Tipton] has a Philips radio from we’re guessing the later half of the 1960s which didn’t work, and we’re along for the ride as he takes us through its repair.

It’s an extremely conventional design of the era, with a self-oscillating mixer, 455 kHz IF amplifier, and class AB audio amplifier. The devices are a little archaic by today’s standards, with comically low-gain germanium transistors and passives from the Ark. Injecting a signal reveals that the various stages all work, but that mixer isn’t oscillating. A lot of fault-finding ensues, and perhaps with a little bit of embarrassment, he eventually discovers a blob of solder shorting a collector resistor to ground. All isn’t over though, for the volume pot is also kaput. Who knew that the track from a modern component could be transplanted into one from the 1960s?

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The McDonald’s Ice Cream Machine Saga And Calls For Right To Repair

August 30, 2023 by Maya Posch 45 Comments

The inside of a Taylor C709 ice cream machine, as seen from the back with the cover on the electronics removed. (Credit: iFixit) — The inside of a Taylor C709 ice cream machine, as seen from the back with the cover over the electronics removed. (Credit: iFixit)

Raising a likely somewhat contentious topic, iFixit and Public Knowledge have challenged the manufacturer behind McDonald’s ice cream machines to make them easy to diagnose and repair. This is a subject that’s probably familiar to anyone who is vaguely familiar with US news and the importance of ice cream at McDonald’s locations to the point that a live tracker was set up so that furtive customers can catch a glimpse at said tracker before finding themselves staring in dismay at an ‘Out of Order’ sign on one of these Taylor ice cream machines.

The story is more complex than just a machine being “broken”, however. The maintenance contracts are lucrative, the instruction manual is long, and the error codes are cryptic. When you add to that the complexity of cleaning and maintaining the machines, it’s tempting to just claim the machine is out of order. These Taylor machines (the C602 and the C709 from the iFixit video) are a bit more complex than your usual ice cream maker in that they also have a pasteurization element that’s supposed to keep already poured mix safe to use the next day.

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Impulse Buying A 3040 CNC Machine, What Could Go Wrong?

August 26, 2023 by Donald Papp 46 Comments

[joekutz] made an impulse purchase of a CNC machine. It was a 3040 CNC that looked reasonably complete and had an attractive price, what could possibly go wrong? As it happens, [joekutz] really didn’t know what he was in for. Sometimes the price is good, but you pay in other ways. But where some would see defeat, [joekutz] sees an opportunity to document the restoration.

Dial indicators are useful tools for measuring how straight some parts aren’t.

The 3040 are relatively cheap and simple CNC machines that have been available from a variety of overseas retailers for years. They have 30 cm by 40 cm beds (hence the name) and while there are many variations, they all work about the same. [joekutz] expected that getting his up and running and converted to open source would be a fun weekend project, but it ended up taking far longer than that. In fact, it turns out that the machine was damaged in surprising and unexpected ways.

[joekutz] has a series of videos demonstrating the process of diagnosing and repairing the various things wrong with this device. In the first video, he dismantles the machine and discusses the next steps. In the second video, he takes some time to repair some dial indicators that will be critical for measuring the various things wrong with the CNC parts. Video number three delves into finding out the horrible things wrong with the machine, and the fourth is where repairs begin, including bending shafts and sanding blocks back into service.

Those videos are embedded below, and while the machine isn’t quite restored yet, progress is promising. We’ve seen easy and effective upgrades for such CNC machines before, but if you happen to be in more of a repair and restore situation, give [joekutz]’s work a look because it might just save you some time and frustration.

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Data Recovery In The Woodshed

August 18, 2023 by Al Williams 26 Comments

A 1TB drive fails. How do you recover the data? If you are like us, you imagine a high-tech lab with serious-looking technicians and engineers. [John Graham-Cumming] managed it in his woodworking shop. Granted, it was a solid-state drive, so a clean room wasn’t necessary, but we still found it an unexpected story.

[John’s] gaming rig had two Seagate Firecuda 530 SSDs and decided not to boot. A quick analysis found one of the drives failed — it happens. However, the drive showed some signs of life after cooling off. A 30-minute trip to the freezer made the drive work again until it got warm again.

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Bringing An ADM-3A Back To Life

August 16, 2023 by Chris Lott 22 Comments

[David] at Usagi Electric ended up with an old Lear Siegler ADM-3A terminal in a trade a couple of years ago. But the CRT face was plagued with so-called cataracts, and the condition of the insides was unknown. The video ( below the break ) shows the restoration process, which went quite smoothly. [David] was relieved that the CRT repair in particular was easy, a fact he attributes to the Texas weather —

The temperature was 110 F / 43 C when he set the CRT outside to bake in the sun for a few hours. Afterwards, removing the “integral implosion protection” plastic screen went better than expected. Everything cleaned up nicely and the screen reinstalled. Introduced in 1976, the main electronics board is chock full of TTL chips with nary a microprocessor in sight. Fortunately the board was substantially intact, and a single missing chip was found hidden underneath the board. [David] gets the terminal up and running in short order, and is confronted with an annoyance familiar to gray-haired programmers who grew up in this era. Most terminals had different sets of commands to control features such as cursor control and clearing parts or all of the screen. Programs often assumed a certain type of terminal. Some terminals could be configured to behave in different ways, and some programs offered the user a choice of terminals. Today your terminal emulator probably still has a few choices of which kind of terminal to emulate, VT-100 being the most common. And eventually some operating systems provided a terminal abstraction, like Unix’s termcap for example.

If you were around in the era where terminals like the ADM-3A were scattered everywhere, what was your favorite terminal and/or terminal feature? And today, do you have any favorite terminal emulator to recommend? Let us know in the comments below.

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New Motherboard Improves Old CRT Television

August 16, 2023 by Chris Lott 36 Comments

While browsing AliExpress from his digital basement, [Adrian Black] stumbled upon what seemed like a brand-new mainboard for a CRT television set. He decided to take a gamble and ordered one. It finally arrived, and was indeed a brand new product from 2023.

DIGITAL MAIN BOARD OF TV, Work ath [sic] HONGXUN products with the care and precision of a sculptor in each step, wonderful have no limits

Dubious marketing descriptions like “High Definition Digital Color TV Driver Board” aside, this turned out to be a fairly well-designed analog TV board. [Adrian] pulls a 20-year-old Magnavox ( Philips ) color television set from storage and begins the transplant operation. One interesting observation is the Magnavox board has almost the same layout as the new board, except for the orientation of the sections. The new CRT neck board had a different connector than the Magnavox set, but was designed to accept multiple sized sockets. [Adrian] just removed the new socket and replaced it with one from the old set. The mechanical issues were a bit more complicated, but nothing that a Dremel tool and a bit of hot glue can’t fix. The 220 VAC power supply was eventually modified to accept 110 VAC, which also enabled him to reconnect the degaussing coil.

[Adrian] has collected some relevant documentation in this GitHub repository, including schematics. Why bother with this at all? Well, until now, he didn’t have any way to test / view PAL RF signals in his lab. He was gambling on the new mainboard having a PAL tuner. It does, but as an unadvertised bonus, it supports NTSC and SECAM as well — but still not “HD digital color TV”, as far as we know. If you want a multi-standard TV in your lab, this solution may be worth considering. It appears there is still a market somewhere for new CRT televisions. If you have any background on this, please let us know down below in the comments.

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Repairing A Home Injection Molding Machine

August 5, 2023 by Maya Posch 10 Comments

When [Michael] over at the Teaching Tech YouTube channel bought a hobby injection molding machine a long time ago, one of the plans he had with it was to use it for grinding up waste bits of PLA filament for injection molding. Since the machine was bought from a US shop and [Michael] is based in Australia it required some modifications to adapt it to the local 220+ VAC mains, followed by adding a PID temperature controller and a small compressor to provide the compressed air rather than from a large shop compressor.

Although [Michael] had discussed using the machine for PLA with the seller to confirm that this would work, a user error meant that the now defective unit had been sitting idly for many years, until recently.

Since the machine had been gathering dust and rust in the garage, fixing the machine up took a complete teardown to remove corrosion and resolve other issues. After this the original fault was identified, which turned out to be a shorted wire near the heater which had been turned up to a too high temperature, leading to the release of magic smoke and banishment of the machine to the Pit of Despair, AKA the shadowy depths of one’s garage.

In this first installment, [Michael] cleaned up the machine and restored it to a working state. In the next part injection molding will be attempted again, which should give some idea of the feasibility of turning scraps of PLA and failed 3D prints into smooth injection molded parts, assuming you have the CNC machine or patience to carve out the requisite molds, of course.

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