See The Damage 250-Pound Combat Robots Get

March 9, 2020 by Donald Papp 14 Comments

Combat robots have been a thing for a while, but we don’t normally get a close look at the end results of the sort of damage they can both take and deal out. [Raymond Ma] spent time helping out with season four of BattleBots and wrote about the experience, as well as showed several pictures of the kind of damage 250-pound robots can inflict upon each other. We’ve embedded a few of them here, but we encourage you to read [Raymond]’s writeup and see the rest for yourself.

The filming for a season of BattleBots is done in a relatively short amount of time, which means the pacing and repair work tends to be more fast and furious than slow and thoughtful. [Raymond] says that it isn’t uncommon for bots, near the end of filming, to be held together with last-minute welds, wrong-sized parts, and sets of firmly-crossed fingers. This isn’t because the bots themselves are poorly designed or made; it’s because they can get absolutely wrecked by the forces at play.

Continue reading “See The Damage 250-Pound Combat Robots Get” →

Robot Fights Fire With IR

March 8, 2020 by Kristina Panos 7 Comments

Fighting fire with robots may take jobs away from humans, but it can also save lives. [Mell Bell Electronics] has built a (supervised) kid-friendly version of a firefighting robot that extinguishes flames by chasing them down and blowing them out.

This hyper-vigilant robot is always on the lookout for fire, and doesn’t waste movement on anything else. As soon as it detects the presence of a flame, it centers itself on the source and speeds over to snuff it out with a fan made from a propeller and a DC motor.

Here comes the science: fire emits infrared light, and hobbyist flame sensors use IR to, well, detect fire. This fire bot has three of these flame sensors across the front that output digital data to what has got to be the world’s smallest Arduino – the ATmega32U4-based PICO board that [Mell Bell] just so happens to sell. Cover your mouth and nose and crawl along the floor toward the break to see how responsive this thing is.

Firefighters aren’t the only brave humans involved in the process of keeping the forests standing, or who feel the rising pressure of automation. Hackaday’s own [Tom Nardi] wrote a piece on a dying breed called fire lookouts that will no doubt ignite your interest.

Continue reading “Robot Fights Fire With IR” →

DARPA Challenge Autonomous Robot Teams To Navigate Unfinished Nuclear Power Plant

March 6, 2020 by Roger Cheng 4 Comments

Robots might be finding their footing above ground, but today’s autonomous robots have a difficult time operating underground. DARPA wanted to give the state of the art a push forward, so they are running a Subterranean (SubT) Challenge which just wrapped up its latest round. A great review of this Urban Circuit competition (and some of the teams participating in it) has been published by IEEE Spectrum. This is the second of three underground problem subdomains presented to the participants, six months apart, preparing them for the final event which will combine all three types.

If you missed the livestream or prefer edited highlight videos, they’re all part of DARPAtv’s Subterranean Challenge playlist. Today it starts with a compilation of Urban Circuit highlights and continues to other videos. Including team profiles, video walkthrough of competition courses, actual competition footage, edited recap videos, and the awards ceremony. Half of the playlist are video from the Tunnels Circuit six months ago, so we can compare to see how teams performed and what they’ve learned along the way. Many more lessons were learned in the just-completed Urban Circuit and teams will spend the next six months improving their robots. By then we’ll have the Caves Circuit competition with teams ready to learn new lessons about operating robots underground.

Continue reading “DARPA Challenge Autonomous Robot Teams To Navigate Unfinished Nuclear Power Plant” →

ESP32 Rover With PCB Chassis Is Ready To Roll

March 2, 2020 by Tom Nardi 12 Comments

The microcontrollers are cheap, the sensors are cheap, even the motors are cheap. So why are all the good wheeled robotics platforms so expensive? [Dimitris Platis] wanted to develop an affordable platform for experimenting with rovers, but the cheap plastic chassis he was using gave him all sorts of problems. So he did what any good hacker would do, and built a better version himself.

Interestingly, [Dimitris] decided to go with a chassis made from two PCB panels. The motors, mounted to small angled brackets, bolt directly to the lower PCB. These aren’t your standard $2 DC cans either. Each JGB37-520 gearhead motor comes complete with an encoder that allows your software to determine speed, distance, and direction. The upper PCB connects to the lower with several rows of pin headers, and plays host to whatever electronics payload you might be experimenting with at the time.

For the controller, [Dimitris] says the ESP32 is hard to beat by pretty much any metric you want to use. With integrated wireless and considerable computational power, there’s plenty of options for controlling your little rover either remotely or autonomously. But he also says that every effort has been made to ensure that you could switch out the microcontroller with something else should you want to spin up a customized version.

The whole idea reminds us a bit of quadcopters we’ve seen in the past, where the PCB wasn’t just being used structurally as a place to bolt the motors and hardware to, but actually contained functional traces and components that reduced how much wiring you needed to do. Naturally, this means that any damage to the chassis might cripple the electronics, but presumably, that’s what the big foam bumpers are there for.

[Dimitris] designed this project for educational use, so he assumes you’ll want to build 10 or 12 of these for your whole classroom. In those quantities, he says each bot will cost around $60. If you wanted to reduce the price a bit more, he says swapping the motors would be your best bet as they’re the single most expensive component of the design. That said, $60 for a quality open source rover platform sounds pretty fair to us.

Still too much? You could check out one of the 3D printable rover designs we’ve covered over the years. Or see if you can get lucky and pick up a cheap robot from the clearance rack and hack it.

Gripper Uses Belts To Pinch And Grasp

February 27, 2020 by Danie Conradie 6 Comments

For all the work done since the dawn of robotics, there is still no match for the human hand in terms of its dexterity and adaptability. Researchers of the IRIM Lab at Koreatech is a step closer with their ingenious BLT gripper, which can pinch with precision or grasp a larger object with evenly distributed force. (Video embedded below.)

The three fingered gripper is technically called a “belt and link actuated transformable adaptive gripper with active transition capability”. Each finger is a interesting combination of a rigid “fingertip” and actuation link, and a belt as a grasping surface. The actuation link has a small gearbox at it’s base to open and close the hand, and the hinge with the “fingertip” is spring-loaded to the open position. A flexible belt stretches between the finger tip and the base of the gripper, which can be tensioned to actuate the fingertip for pinching, or provide even force across the inside of the gripper for grasping. Two of the fingers can also rotate at the base to give various gripper configurations. This allows the gripper to be used in various ways, including smoothly shifting between pinching and grasping without dropping a object.

We love the relative simplicity of the mechanism, and can see it being used for general robotics and prosthetic hands, especially if force sensing is integrated. The mechanism should be fairly easy to replicate using 3D printed components, a piece of toothed belt, and two cheap servos, so get cracking! Continue reading “Gripper Uses Belts To Pinch And Grasp” →

Sonic The Self-Balancing Robot: Face-Plants And The Challenges Of Sensor Integration

February 26, 2020 by Danie Conradie 2 Comments

Watching a child learn to run is a joyous, but sometimes painful experience. It seems the same is true for [James Bruton]’s impressive Sonic the Self-Balancing robot, even with bendable knees and force sensitive legs.

We covered the mechanical side of the project recently, and now [James] has added the electronics to turn it into a truly impressive working robot (videos after the break). Getting it to this point was not without challenges, but fortunately he is sharing the experience with us, wipe-outs and all. The knees of this robot are actuated using a pair of motors with ball screws, which are not back drivable. This means that external sensors are needed to allow the motors to actively respond to inputs, which in this case are load cells in the legs and an MPU6050 IMU for balancing. The main control board is a Teensy 3.6, with an NRF24 module providing remote control.

[James] wanted the robot to be able to lean into turns and handle uneven surfaces (small ramps) without tipping or falling over. The leaning part was fairly simple (for him), but the sensor integration for uneven surfaces turned out to be a real challenge, and required multiple iterations to get working. The first approach was to move the robot in the direction of the tipping motion to absorb it, and then return to level. However, this could cause it to tip over slightly larger ramps. When trying to keep the robot level while going over a ramp with one leg, it would go into wild side-to-side oscillations as it drops back to level ground. This was corrected by using the load cells to dampen the motion.

Continue reading “Sonic The Self-Balancing Robot: Face-Plants And The Challenges Of Sensor Integration” →

DARPA Subterranean Challenge Urban Circuit Now Livestreaming

February 20, 2020 by Roger Cheng 1 Comment

Currently underway is the DARPA Subterranean Challenge (SubT) systems competition for urban circuits streamed live on YouTube now through Wednesday, February 26th.

The DARPA Grand Challenge of 2004 kicked research and development of autonomous vehicles into high gear. Many components on today’s self-driving vehicles can be traced back to systems developed for that competition. Hoping to spur further development, DARPA has since held several more challenges focused moving the state of the art in autonomous robotics ahead.

To succeed in this challenge, robots must handle terrain that would confuse today’s self-driving cars. Cluttered environments, uneven surfaces of different materials, even the occasional flooded section are fair game. These robots also lose access to some of the tools previously available, such as GPS. The “systems track” denotes teams building physical robot systems versus a separate “virtual track” for simulation robots. “Urban circuit” is the second of four phases in this competition, environments of this phase are focused on man-made underground structures. (Think subway station.) For more details on this competition as well as description of various phases, see our introductory post or the competition site.

Those who rather not watch robots tentatively exploring unknown territory (and occasionally failing) may choose to wait for summaries published after competition rounds are complete. The first phase (tunnel circuit) from August-October 2019 was summarized by IEEE Spectrum here. Or you can go straight to DARPA for details on the systems track and virtual track with overall results posted on the competition site.

Continue reading “DARPA Subterranean Challenge Urban Circuit Now Livestreaming” →